Maintenance Technology June 2017 - 29

MRO ISSUES
checklists are general guides, and not
all-inclusive. The key words are clean
and operational. Pulleys or idlers that
have material build-up on them will
cause tracking problems. The same can
be said for pulleys with uneven lagging
wear. Belt-cleaning devices or systems,
plows, and self-aligning idlers must be
operational to perform their tasks. Belt
damage, pulley damage, and tracking
problems will result if these accessory
components are not maintained.
Shut-Down-Conveyor-Inspection
Checklist. A typical maintenanceinspection walk-through of a shut-down
conveyor should include, but not be
limited to, the following 19 items:
1. Perform the lockout/tagout (LOTO)
verification procedure.
2. Identify safety hazards.
3. Complete belt inspection.
4. Inspect head pulley and/or drive
pulley for damage, cleanliness, and
worn lagging.
5. Inspect for proper lubrication of
bearings and mechanical devices.
6. Inspect for the presence of material
build-up and trapped material.
7. Inspect skirting in the loading
area for proper adjustment and
condition.
8. Inspect impact/slider bed or impact
idler for damage and cleanliness.
9. Inspect return- and carrying-side
idlers for damage, cleanliness, and
free-turning.
10. Inspect all self-aligning idlers,
both carrying- and return-side to
ensure they are capable of operating
(actuating from belt friction) and
not tied off.
11. Inspect for cleanliness of primary
and secondary loading station.
12. Inspect trippers to ensure they are
clean and operational.
13. Inspect structure/frame for integrity
and alignment.
14. Inspect tail-pulley condition.
15. Inspect head-pulley cleaner to
ensure it is operational.
16. Inspect head, bend, and snub-pulley
condition.
17. Inspect the clean and operating
take-up.
18. Ensure plow (V-guide or angle) is
operational.
JUNE 2017

19. Ensure all bearings are clean and

capable of operating.
Once inspection of the shut-down
conveyor is completed, confirm that
all personnel, tools, and equipment
are clear of the system and accounted
for to avoid injuries or damage to the
equipment when it is restarted. Next,
energize the system and let it run empty
to ensure proper belt tracking. Perform

another visual walk-through and listen
carefully to make sure there are no
unusual noises, which could indicate
idler or bearing failure or rubbing of
the belt against the conveyor structure.
Be sure the belt is running reasonably
well before introducing a load and
conducting the next inspection. Note
that empty and loaded conveyor systems
may track differently. Furthermore,

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MAINTENANCETECHNOLOGY.COM | 29


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Table of Contents for the Digital Edition of Maintenance Technology June 2017

Editorial
Uptime
On The Floor
IIoT
ISO 55000
Products
Ad Index
Showcase
Final Thought
AZ Puts Proactive in Reliability
Glimpse The Future of Predictive Maintenance
Automation-System Updates
MRO: Counterfeit Parts
MRO: Reduce Your Lube Inventory
MRO: Optimize Belt Conveyor Systems
Manage Used and Waste Oils Wisely
Motor Insulation Test Payback
SAP: Tips and Tricks
Cool Off Compressors
Be A Safety Leader
Maintenance Technology June 2017 - Cover1
Maintenance Technology June 2017 - Cover2
Maintenance Technology June 2017 - 1
Maintenance Technology June 2017 - 2
Maintenance Technology June 2017 - 3
Maintenance Technology June 2017 - Editorial
Maintenance Technology June 2017 - 5
Maintenance Technology June 2017 - Uptime
Maintenance Technology June 2017 - 7
Maintenance Technology June 2017 - On The Floor
Maintenance Technology June 2017 - 9
Maintenance Technology June 2017 - AZ Puts Proactive in Reliability
Maintenance Technology June 2017 - 11
Maintenance Technology June 2017 - 12
Maintenance Technology June 2017 - 13
Maintenance Technology June 2017 - Glimpse The Future of Predictive Maintenance
Maintenance Technology June 2017 - 15
Maintenance Technology June 2017 - 16
Maintenance Technology June 2017 - 17
Maintenance Technology June 2017 - Automation-System Updates
Maintenance Technology June 2017 - 19
Maintenance Technology June 2017 - 20
Maintenance Technology June 2017 - 21
Maintenance Technology June 2017 - MRO: Counterfeit Parts
Maintenance Technology June 2017 - 23
Maintenance Technology June 2017 - 24
Maintenance Technology June 2017 - MRO: Reduce Your Lube Inventory
Maintenance Technology June 2017 - 26
Maintenance Technology June 2017 - 27
Maintenance Technology June 2017 - MRO: Optimize Belt Conveyor Systems
Maintenance Technology June 2017 - 29
Maintenance Technology June 2017 - 30
Maintenance Technology June 2017 - 31
Maintenance Technology June 2017 - SAP: Tips and Tricks
Maintenance Technology June 2017 - Cool Off Compressors
Maintenance Technology June 2017 - Be A Safety Leader
Maintenance Technology June 2017 - 35
Maintenance Technology June 2017 - IIoT
Maintenance Technology June 2017 - ISO 55000
Maintenance Technology June 2017 - Manage Used and Waste Oils Wisely
Maintenance Technology June 2017 - 39
Maintenance Technology June 2017 - 40
Maintenance Technology June 2017 - Motor Insulation Test Payback
Maintenance Technology June 2017 - 42
Maintenance Technology June 2017 - Products
Maintenance Technology June 2017 - 44
Maintenance Technology June 2017 - 45
Maintenance Technology June 2017 - Ad Index
Maintenance Technology June 2017 - Showcase
Maintenance Technology June 2017 - Final Thought
Maintenance Technology June 2017 - Cover3
Maintenance Technology June 2017 - Cover4
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