JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 48

FEATURE “Automation” Cutting, kitting and assembly of composite materials In recent years, the cost of both materials and labour have increased at a much faster rate than productivity innovation. This has been exacerbated by shortages of both material and skilled resources to complete precision work. These challenges are combined with the ever-increasing customer demands for high-performance, exacting quality, innovation, and affordability. While the composite industry is being squeezed for performance in all aspects of resource utilization on the composite shop floor, mechanized cutting tables and laser projection technologies are two key areas of advancement. parts are correctly made. The management of these templates and records is onerous and error prone, with records and templates wearing out or sometimes getting thrown out early by well-intended cleanups. In summary, with material and labour costs continuing to rise and prices of assembled parts under continued pressure, there is additional stress on companies to find a more efficient way to assemble composite parts to maintain their competitive edge. YVONNE HEINEN-FOUDEH, MARKETING AND COMMUNICATIONS MANAGER EUROPE, MIDDLE EAST, AFRICA, GERBER TECHNOLOGY he aerospace industry has made great advancements in materials and material handling. Aerospace drives the efforts of suppliers to provide high-performance materials, along with ever more efficient and innovative manufacturing methods. Modern materials and techniques drive designers to set specifications that are requiring more advanced materials and precision. T Aerospace and defence, wind-energy, and sports-equipment manufacturers are all increasing their use of composites. The aerospace and defence industry often is the first to implement advanced manufacturing methods, due to the high manufacturing costs already involved in making their equipment. Many of these advanced methods are now being transplanted to mainstream industry to provide the competitive edge required to maintain their portion of the market share. DCS 2500 with different cutter types. Slow, error-prone manual processes Traditional manual composite shop processes include prepreg composite fibre lay-up, which continues to be a manual process as each layer is handled and applied by hand. Full-size templates to position and align each layer are often used as the prime alternative. Fibre and core locations and orientation are critical to the overall assembly’s integrity. Parts must be cut and positioned with the highest degree of accuracy to ensure they achieve their designed properties in use. Great care has been taken to ensure Mechanized cutting tables and laser projection technologies are two key areas of advancement. Composite manufacturers understand the benefits automated cutting provides their business. Labour savings, material savings, and consistently accurate parts can pay for an investment in automation in just months. The present article provides a simple guide in how to implement the right technology. There are four steps to automated cutting: 1) creating the data, 2) nesting the plies, 3) cutting the plies, and 4) kitting the plies. 48 jec composites magazine / No47 March-April 2009

JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009

Cover
Editorial
INDEX
NEWS WORLDWIDE
CONTENTS
Companies - Airbus to manufacture composite parts in China
 - Isomatex enters its industrial phase
 - Shanghai FRP Institute : an original model
Agenda of events
Companies - Key customer strategy opens up new markets
Equipment - New kind of portable NDT device
BUSINESS
Market survey - Industrialization of the carbon composite industry
Trends - Composite challenges to meet growing wind-industry needs
  - Advantages of natural-fibre applications using biohybridcomposites
 - Recyclable and repairable thermosets
Niche market : Drone - A UAV made in Switzerland
Human Capital - Training specialist
Decision-making aids - Controlling product costs as early as the concept design phase
FEATURE - AUTOMATION
Process - Laser-assisted thermoplastic tape-laying systems
Fibre placement - Fibre placement robots and software
Robotics - Robotics for composite materials
Cutting & laser tool - Cutting, kitting and assembly of composite materials
Waterjet system - Machining airframe compositeswith abrasive waterjet
Pultrusion - Radius-PultrusionTM widens the borders of profilemanufacturing
Germany : country of honor
SPECIAL JEC SHOW PARIS
JEC End-users Forums
JEC Innovation Awards
Innovations
USERS’ PLATFORM
Composites in the world - Composite shutter
 - Space divider for indoor and outdoor spaces
 - Balance between weight and payload
 - The Carbon Fibre Chair
Successful partners - Insulation in high-field superconducting magnets
Application - Rapid manufacturing inmilitary applications
Process monitoring - Process monitoring using ultra-sound measurement technology
KNOW-HOW
Materials - Effect of tackifying binders on matrix properties
Manufacturing - A new generation of rapid manufacturing equipment
Resin - Blocbuilder RC-50 : a novel reactivity controller
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Cover
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 2
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Editorial
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 4
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - INDEX
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - CONTENTS
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 7
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Companies - Airbus to manufacture composite parts in China
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 9
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -  - Isomatex enters its industrial phase
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 11
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 12
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -  - Shanghai FRP Institute : an original model
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 14
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 15
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Agenda of events
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 17
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Companies - Key customer strategy opens up new markets
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 19
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 20
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Equipment - New kind of portable NDT device
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 22
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 23
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Market survey - Industrialization of the carbon composite industry
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 25
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Trends - Composite challenges to meet growing wind-industry needs
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 27
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 28
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -   - Advantages of natural-fibre applications using biohybridcomposites
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 30
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 31
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -  - Recyclable and repairable thermosets
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Niche market : Drone - A UAV made in Switzerland
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Human Capital - Training specialist
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 35
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - FEATURE - AUTOMATION
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 37
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 38
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Process - Laser-assisted thermoplastic tape-laying systems
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 40
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 41
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Fibre placement - Fibre placement robots and software
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 43
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 44
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Robotics - Robotics for composite materials
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 46
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 47
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Cutting & laser tool - Cutting, kitting and assembly of composite materials
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 49
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 50
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 51
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 52
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 53
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Waterjet system - Machining airframe compositeswith abrasive waterjet
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 55
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 56
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 57
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 58
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Pultrusion - Radius-PultrusionTM widens the borders of profilemanufacturing
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 60
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 61
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - SPECIAL JEC SHOW PARIS
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 63
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - JEC End-users Forums
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 65
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 66
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 67
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JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 70
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 71
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - JEC Innovation Awards
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 73
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 74
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 75
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JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 80
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 81
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Innovations
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 83
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 84
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 85
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JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 96
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 97
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -  - Space divider for indoor and outdoor spaces
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 -  - The Carbon Fibre Chair
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Successful partners - Insulation in high-field superconducting magnets
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 101
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Application - Rapid manufacturing inmilitary applications
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - sc1gr
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - sc1gv
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Pub1
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Pub2
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 103
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - KNOW-HOW
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 105
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 106
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Materials - Effect of tackifying binders on matrix properties
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 108
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 109
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Manufacturing - A new generation of rapid manufacturing equipment
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 111
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 112
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - Resin - Blocbuilder RC-50 : a novel reactivity controller
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 114
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 115
JEC COMPOSITES MAGAZINE - Issue #47 - March/April 2009 - 116
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