JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 35

Engineering Reducing the complexity of composites engineering As the aerospace composites industry expands into a global enterprise, the competition grows ever fiercer. Solving design-to-manufacturing challenges is critical to maintaining competitiveness. Vistagy’s suite of aerospace composite part and assembly software is specifically conceived and designed to solve these issues and enable firms to successfully compete in today’s economy. Instead, by constructing a specialized environment atop CAD and PLM systems, risks and costs can be reduced both by creating and analyzing the design more efficiently and by enabling a better understanding of the impact of design decisions across disciplines. OLIVIER GUILLERMIN, DIRECTOR OF PRODUCT AND MARKET STRATEGY, VISTAGY s the aerospace industry makes the transition to manufacturing large assemblies entirely out of composites, there is a clear need for a more comprehensive engineering approach. These complex composite assemblies include many parts and joints and go through multiple laminating and assembly states, requiring new specialized design and planning tools. Although the high-performance composites industry is already one of the most dynamic industries there is, the level of engineering and manufacturing complexity within that arena continues to increase dramatically. Interdependencies between design, performance and manufacturing have multiplied and are complicating the design-to-manufacturing process flow. The key to addressing these issues is threefold: first and foremost, engineers must be able to clearly and rapidly assess the impact of design changes and cascade them consistently through the engineering process and the supply chain; secondly, they must not only reduce uncertainties and risks, but also enhance optimization with reliable tools that allow faster design iterations and eliminate non-value added activities; and, finally, engineers must be able to fully leverage the latest technologies for composite parts manufacturing. A Fig. 1: Ply layup data for a composite fuselage panel is shared seamlessly during a CATIA V5 design session between Vistagy’s FiberSIM® software (middle), the MSC.Software SimXpert FEA model for stress analysis (upper), and the CGTech VERICUT Composite Programming & Simulation session (lower) that generates the manufacturing data for automated fiber placement machines. Going beyond CAD and PLM Conventional CAD and PLM systems alone do not address the unique complexity of composite structures, whether this complexity comes from the product or the process. Trying to force these systems to address the creation and management of the large and complex amount of data pertaining to composites engineering has proven extremely inefficient. While 3D CAD essentially helps create and manage geometry, the specialized application adds the numerous and complex composite characteristics and manages the interdependencies between these characteristics and the geometry. As an example, here is a partial list of the hundreds of parameters used by Vistagy software to enrich the CAD No48 May 2009 / jec composites magazine 35

JEC COMPOSITES MAGAZINE - Issue #48 - May 2009

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #48 - May 2009

Cover
INDEX
CONTENTS
NEWS WORLDWIDE
Companies - AGY expands into Asia Pacific
- Ranger uses expertise to gain foothold in China
- Swancor: two-digit growth and double the ambition
Agenda of events
Innovations - Diamond tool producer celebrates 50th anniversary
 - Eliminating dust from your work environment
 - Autoclaves from XS to XXL
BUSINESS
Market survey - Industrialization of the carboncomposite industry (2nd part)
Strategy - Growth strategies during turbulent times
Trends - A comprehensive view of software and services
Niche market: Luggage - Beautiful structural balance
FEATURE AERONAUTICS
Design - Pushing the envelope in composites design
Engineering - Reducing the complexity of composites engineering
Testing - Laboratory infusion test unit: for new materials testing and process validation
Simulation - An industrial solution to simulate post-buckling and damage
Application - Attainable solutions with composite materials
 - Benzoxazine resin sytems for future interior applications
 - Prototype A350 XWB composite wing spars
FEATURE DISTRIBUTION
Japan - Strongly committed to customer satisfaction
India - “Distribution in India is quite a complex and challenging proposition”
Iran - The History of Polyfiber Company
Australia - Lance Brown: a global market view
USERS’ PLATFORM
Composites in the world - Adaptive energy concept
 - Golf club head
 - Thermoplastic wind turbines in Antarctica
 - High-quality headphones
Successful partners - The A400M cargo door: faster, lighter and better value
Application - Mass-produced zero-emission vehicle
KNOW-HOW
Nanotubes - Carbon nanotubes in polymer matrix composite structures
Control - Process control through dielectric monitoring
Materials - Recent advancements in materials for liquid resin infusion
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Cover
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 2
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 3
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 4
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - INDEX
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - CONTENTS
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 7
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 8
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Companies - AGY expands into Asia Pacific
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - - Ranger uses expertise to gain foothold in China
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 11
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 12
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 13
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - - Swancor: two-digit growth and double the ambition
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 15
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Agenda of events
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 17
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Innovations - Diamond tool producer celebrates 50th anniversary
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 -  - Eliminating dust from your work environment
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 -  - Autoclaves from XS to XXL
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - BUSINESS
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Market survey - Industrialization of the carboncomposite industry (2nd part)
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 23
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Strategy - Growth strategies during turbulent times
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 25
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 26
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Trends - A comprehensive view of software and services
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 28
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 29
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Niche market: Luggage - Beautiful structural balance
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - FEATURE AERONAUTICS
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Design - Pushing the envelope in composites design
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 33
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 34
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Engineering - Reducing the complexity of composites engineering
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 36
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 37
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Testing - Laboratory infusion test unit: for new materials testing and process validation
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 39
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Simulation - An industrial solution to simulate post-buckling and damage
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 41
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Application - Attainable solutions with composite materials
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 43
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 -  - Benzoxazine resin sytems for future interior applications
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 45
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 -  - Prototype A350 XWB composite wing spars
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - FEATURE DISTRIBUTION
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Japan - Strongly committed to customer satisfaction
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 49
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 50
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - India - “Distribution in India is quite a complex and challenging proposition”
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 52
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Iran - The History of Polyfiber Company
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 54
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Australia - Lance Brown: a global market view
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 56
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - USERS’ PLATFORM
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 -  - Golf club head
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 -  - High-quality headphones
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Successful partners - The A400M cargo door: faster, lighter and better value
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 61
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Application - Mass-produced zero-emission vehicle
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - KNOW-HOW
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Nanotubes - Carbon nanotubes in polymer matrix composite structures
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 65
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 66
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 67
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 68
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Control - Process control through dielectric monitoring
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 70
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 71
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - Materials - Recent advancements in materials for liquid resin infusion
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 73
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 74
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 75
JEC COMPOSITES MAGAZINE - Issue #48 - May 2009 - 76
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