JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 72

By

bi-angle NCF

First and last ply failure predictions by homogenized strength parameters
It is a common practice to predict not only the first, but also the last ply failures (FPF and LPF) in design cycle of laminated composites. As the name implies the predictions are traditionally performed using ply-by-ply analyses. Alternatively we explore here the use of homogenized equivalent strength parameters in LPF as well as FPF predictions, as our thin ply NCF material can make homogenized laminate concept much more practical and attractive in design.
Table 1: Ply and laminate parameters for FPF and LPF analyses. Example provided for thin ply bi-angle (0/25) NCF building block. (stiffness and strength data are in GPa and MPa, respectively) FPF stiffness and strength parameters Laminate Stiffness [4] Laminate Strength [4] X= 718 X’= 666 Y= 71 Y’= 221 S=209 S’=101 LPF stiffness and strength parameters Degraded Ply Stiffness [3], [4] E11= 110 E22= 1.87 ν12= 0.06 G12= 1.0 Degraded Laminate Stiffness [4] E°11_LPF= 63.5 E°22_LPF= 5.0 ν°12_LPF= 0.6 G°12_LPF= 6.6 Laminate Strength [4] XLPF= 862 X’LPF= 745 YLPF= 71 Y’LPF= 221 SLPF= 209 S’LPF= 112

STEPHEN W. TSAI, PROFESSOR RESEARCH EMERITUS, MELIH PAPILA*, VISITING PROFESSOR, DEPARTMENT OF AERONAUTICS & ASTRONAUTICS, STANFORD UNIVERSITY *ASSOCIATE PROFESSOR, ADVANCED COMPOSITES AND POLYMER PROCESSING LABORATORY (AC2PL), SABANCI UNIVERSITY

72

e are also showing in the companion articles herein this issue, use of homogenized laminate strength parameters can be an advantegaous alternative for preliminary design cycle (Parnell and Tsai[1]). The procedure with the homogenized parameters and FPF approach are summarized in the article by Tsai and Papila[2]. It incorporates Tsai-Wu quadratic failure criterion[3-4]. The FPF envelopes by the homogenized parameters were shown to match very well with the plyby-ply analyses based failure envelopes. The same procedure can be followed also for the homogenized LPF predictions as the laminate parameters are updated for LPF. That is, the LPF parameters are obtained by repeating the strength predictions, but with the degraded ply material properties. The degradation scheme traditionaly impose a degradation factor, d in the range of 0.1-0.2 (0.2 was used in this article) on the matrix material properties and reflected here onto the matrix dominating ply properties using the micromechanics relations[3], [4].

W

jec composites magazine / No68 October 2011
Ply Stiffness E11= 110 E22= 7.4 ν12= 0.3 G12= 4.2

Whereas the longitudinal ply modulus is kept at its intact value. Table 1 summarizes the FPF and LPF parameters and show the specific values for the thin ply bi-angle (0/25) NCF by Chomarat. Laminate stiffness parameters for FPF and LPF are computed as homogenized equivalent properties of the whole laminate based on the corresponding ply stiffness data, as intact or degraded, respectively. The laminate strength parameters (XLPF, X’LPF, YLPF, Y’LPF, SLPF, S’LPF) are the strength predictions computed by the ply-by-ply analysis under basic loading scenarios. Note that although homogenized LPF envelopes require ply-by-ply analyses to get these anchor points for the failure envelopes, once

they are formed the implementation in the design cycle can be performed as if we have a homogenous material[1]. In order to compare the homogenized laminate LPF envelopes with the ply-byply envelopes, we are presenting the results for several sublaminates of bi-, three- and four ply orientations in Figures 1-3. The choices of the sublaminates make the comparisons as such quasi-isotropic (Figure 1), orthotropic (Figure 2) and anisotropic (Figure 3) LPF envelopes can be explored. We specifically focus on the 16 plane where our bi-angle NCF can make the utmost impact. This is also the stress plane where highly loaded slender structures such as wind turbine blades and wing designs can be improved for

E°11= 70.3 E°22= 8 ν°12= 0.5 G°12= 8



JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011

Cover
Edito
Point of view: Manufacturing in India
Contents
Agenda of Events
COMPANY & BUSINESS
- In Brief
- Carbon - Melbourne establishes its position in the carbon fibre sector
- Pipes - Amiantit Technology, next-level GRP pipe technology
- Marine - Beachcomber, the marine product specialist
APPLICATIONS
- Construction - New architectural hotel facade designed in GRP
- Automotive - New Pilot Super Sport tyre reinforced with para-aramid fibre
- Pipes - Microtunneling jacking pipes for a combined sewage collector in France
MARKET
- Canada - Canadian Advanced Composites R&D centre continues to grow
- Basalt - Continuous basalt fibre (CBF): a natural fibre for composite applications
- Sustainability - Bilan carbon inventory: factor of competitiveness
Special JEC Asia 2011: the place to be!
FEATURE BI-ANGLE NCF
- The amazing bi-angle thin-ply NCF
- C-PLY™, a new structural approach to multiaxials in composites
- Characterization of the equivalent unidirectional thin ply from NCF
- First prepreg of bi-angle NCF and their mechanical properties
- Pultrusion and Resin Film Infusion (RFI) of bi-angle thin-ply NCF
- Representative test data on bi-angle thin-ply NCF
- Processing bi-angle non-crimp fabrics
- Thin-ply NCF: design for deformation through anisotropy
- Performance enhancement by using a bi-angle composite sandwich beam
- Homogenization made easy with biangle thin-ply NCF
- First and last ply failure predictions by homogenized strength parameters
- Equivalent properties for finite element analysis in composite design
- Predicting the OHT strength of NCF composites
- Thin-ply NCF: design for deformation through anisotropy
RESEARCH & DEVELOPMENT
- Thin-ply NCF: design for deformation through anisotropy
- Filament winding - Development of full composite propulsion systems for UAV take-off
TECHNOLOGY & INNOVATIONS
- Aeronautics - Managing EMI grounding & lightning strike protection
- Sustainability - Natural-fibre pultruded composites – a revolutionary new wood substitute
- LFT-PP - New coloured, nonhalogenated flame-retardant LFT-PP products
Index
In the world
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - Cover
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 2
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - Edito
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - Point of view: Manufacturing in India
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 5
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - Contents
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 7
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - Ad1
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - Ad2
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 9
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - In Brief
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Carbon - Melbourne establishes its position in the carbon fibre sector
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Pipes - Amiantit Technology, next-level GRP pipe technology
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 13
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Marine - Beachcomber, the marine product specialist
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 15
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Construction - New architectural hotel facade designed in GRP
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 17
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Automotive - New Pilot Super Sport tyre reinforced with para-aramid fibre
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Pipes - Microtunneling jacking pipes for a combined sewage collector in France
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 20
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Canada - Canadian Advanced Composites R&D centre continues to grow
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Basalt - Continuous basalt fibre (CBF): a natural fibre for composite applications
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 23
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 24
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 25
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Sustainability - Bilan carbon inventory: factor of competitiveness
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 27
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 28
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 29
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JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 31
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 32
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - Special JEC Asia 2011: the place to be!
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 34
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JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 36
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JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - The amazing bi-angle thin-ply NCF
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 52
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - C-PLY™, a new structural approach to multiaxials in composites
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 54
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Characterization of the equivalent unidirectional thin ply from NCF
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 56
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - First prepreg of bi-angle NCF and their mechanical properties
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 58
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Pultrusion and Resin Film Infusion (RFI) of bi-angle thin-ply NCF
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 60
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Representative test data on bi-angle thin-ply NCF
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 62
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 63
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Processing bi-angle non-crimp fabrics
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 65
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Thin-ply NCF: design for deformation through anisotropy
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 67
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Performance enhancement by using a bi-angle composite sandwich beam
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 69
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Homogenization made easy with biangle thin-ply NCF
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 71
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - First and last ply failure predictions by homogenized strength parameters
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 73
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Equivalent properties for finite element analysis in composite design
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 75
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Predicting the OHT strength of NCF composites
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 77
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Thin-ply NCF: design for deformation through anisotropy
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 79
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 80
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Thin-ply NCF: design for deformation through anisotropy
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 82
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 83
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Filament winding - Development of full composite propulsion systems for UAV take-off
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 85
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 86
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 87
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 88
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Aeronautics - Managing EMI grounding & lightning strike protection
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 90
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 91
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - Sustainability - Natural-fibre pultruded composites – a revolutionary new wood substitute
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - - LFT-PP - New coloured, nonhalogenated flame-retardant LFT-PP products
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 94
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - 95
JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - Index
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JEC COMPOSITES MAGAZINE - Issue #68 Special JEC Asia - October 2011 - In the world
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