JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 10

core materials

Celebrating 25 years of ideas
Spheretex was founded in 1986, five years after the Spheretex concept was born. The company was named after its first product. On 7 July 2011, the company celebrated its 25th anniversary at their headquarters in Hilden.
Holger Zorn SaleS & Marketing Manager SpHeretex gMbH

By

T

he success story of volumised core materials from Hilden, Germany, started 25 years ago.

A novel concept
In 1986, Mr Siegfried Gerhards developed the idea and volumised single glass filaments for the first time. To this end, a woven fabric made of glass yarns was impregnated with microspheres and then thermally treated. The sphere.tex product was born. Embedding the microspheres between the single filaments, not only between the single yarns, is crucial for this process. The structure of the woven fabrics plays an important role too. The textile increases the tensile strength of the laminate and reduces resin consumption in the centre of the sandwich. The volumised textile has an excellent drapability for complex shapes, but is mostly used in continuous laminating processes.

use complexes for closed mould systems, such as RTM or vacuum infusion. The company’s slogan “The sky is the limit” is fully honoured. The complexes can combine reinforcing layers, flow media and surface veils to meet all customer requests. Both the geometry of the unit and the specific production and process requirements of the customer are taken into consideration.

A worldwide activity
The company is now established on three continents: Europe, America and Asia. It operates its own distribution business in the USA, Spheretex America Inc., which is based in Florida. An agreement was recently signed between Spheretex America and a large American company for a blanket order lasting at least three

Spheretex has increased their core production line to a width of 3,40 m

years. This will strengthen the product but also the Spheretex brand. memory is about my former senior partner, Mr. Klaus Kölzer, who passed away two years ago. We founded the company together and went through many exciting years. All of them are worth remembering. Also I will surely remember the year 2009, when the stability and success of our company was put to the test by the general economic downturn. I am glad I could count on the great support of my team. All of us worked even harder to stabilize the company

interview
Siegfried gerHardS Ceo, SpHeretex gMbH

Product diversity
Over the past 25 years, Spheretex has developed to become a full-range supplier for the FRP industry. The company offers solutions for all common applications of thermoset resins. The product range varies from volumised core materials (e.g. for hand lay-up) to single-layer ready-to-

JEC Composites Magazine: What memories, if any, will you keep of the last 25 years?

Siegrfried Gerhards : My first

10 jec composites magazine / No70 January - February 2012



JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012

Cover
Edito
Point of view: Lanxess, the only fully integrated producer of glass reinforced thermoplastic
Contents
Agenda of Events
COMPANY & BUSINESS
- In Brief - Hexcel to commission two new carbon fibre production lines
- Core materials - Celebrating 25 years of ideas
- Fabrics - Diatex, a generation of growth
APPLICATIONS
- Motorbike - Brammo Empulse uses prepreg to drop weight
- Automotive - A revolution e-mobile concept car
- Automotive - Composite manufacturing simulation to drive process and design innovation
- Housing - A school made entirely of composites for 200 children
MARKET
- Wind - Double-digit growth for global wind O&M market
- China - «Companies with weak R&D capabilities will find it difficult to survive in the future»
- Certification - Rescoll qualified by Airbus for tests on composites
- Human ressources - CEO, designing strategy and corporate vision
FEATURE WIND ENERGY
- Resin - Polyurethane composites for wind turbine blades
- Prepreg - New best-in-class 10-kW wind turbine
- Trend - Composites in wind energy
- Design - Innovative design attempts for large-scale wind turbine blades
- Offshore - Vertiwind and Winflo, two projects for floating offshore wind turbines
RESEARCH & DEVELOPMENT
- Thermoplastics - Study of metal replacement with poly-etherimide/carbon fibre compounds in air-craft food tray arms
- Welding - Optimizing ultrasonic welding of carbon fibrereinforced polyetherimide
TECHNOLOGY & INNOVATIONS
- Innovation
- NDT - Health monitoring assessment and non-destructive inspection of composite structures for surface transport applications
- Manufacturing - Composites are the materials for the future
Index
In the world
Asia: 4 conferences
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - Cover
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 2
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - Edito
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - Point of view: Lanxess, the only fully integrated producer of glass reinforced thermoplastic
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 5
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - Contents
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 7
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - Agenda of Events
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - Ad1
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - Ad2
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - In Brief - Hexcel to commission two new carbon fibre production lines
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Core materials - Celebrating 25 years of ideas
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 11
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Fabrics - Diatex, a generation of growth
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Motorbike - Brammo Empulse uses prepreg to drop weight
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Automotive - A revolution e-mobile concept car
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 15
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Automotive - Composite manufacturing simulation to drive process and design innovation
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Housing - A school made entirely of composites for 200 children
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 18
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Wind - Double-digit growth for global wind O&M market
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 20
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - China - «Companies with weak R&D capabilities will find it difficult to survive in the future»
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 22
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 23
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Certification - Rescoll qualified by Airbus for tests on composites
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Human ressources - CEO, designing strategy and corporate vision
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 26
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 27
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 28
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Resin - Polyurethane composites for wind turbine blades
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 30
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 31
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 32
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 33
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 34
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Prepreg - New best-in-class 10-kW wind turbine
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Trend - Composites in wind energy
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 37
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 38
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Design - Innovative design attempts for large-scale wind turbine blades
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 40
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 41
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 42
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 43
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 44
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 45
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Offshore - Vertiwind and Winflo, two projects for floating offshore wind turbines
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 47
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Thermoplastics - Study of metal replacement with poly-etherimide/carbon fibre compounds in air-craft food tray arms
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 49
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 50
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 51
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 52
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 53
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Welding - Optimizing ultrasonic welding of carbon fibrereinforced polyetherimide
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 55
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 56
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 57
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 58
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Innovation
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - NDT - Health monitoring assessment and non-destructive inspection of composite structures for surface transport applications
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 61
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 62
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 63
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - - Manufacturing - Composites are the materials for the future
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - Index
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - In the world
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - Asia: 4 conferences
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 68
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 69
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 70
JEC COMPOSITES MAGAZINE - Issue #70 - January/February 2012 - 71
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