ASHRAE Journal - February 2011 - 24

boiler efficiency of 90%, this is a reduction of $1,575 per day. The daily saving in running cost is around $1,182, which equates to about $394,000 per year assuming 8,000 hours running. A more significant saving is shown when comparing operating costs for the old system against the expected costs for the new system. This can be seen by comparing running costs for 2008 with the projected costs for 2011. These figures are achieved with the same production output in each year.

As the capital cost of the project was just over $6.3 million, this shows that reduced carbon emissions and elimination of R-22 have been achieved on a project with a simple payback of three years. Initial experience in running the system through the summer of 2010 shows the projected running costs for 2011 are perhaps pessimistic, suggesting that the savings will be even higher than predicted.

Conclusions

www.info.hotims.com/33861-35

The cost savings in the confectionery factory project were achieved by: • Improving the coefficient of performance of the chillers; • Improving the energy efficiency of the cold glycol distribution circuit; • Exchanging inefficient heating and steam distribution system; and • Coupling the heating and cooling demands of the building to make use of extracted heat. The key factor in discovering and exploiting the savings is to look for places where fossil fuel is being burned to provide heat, but the end delivery of the heat is in the 100°F to 200°F (38°C to 93°C) range. In many cases, heat recovery is not considered because the heat distribution is provided by a low pressure steam system and the refrigeration system does not deliver recovered heat at high enough temperatures to raise steam. However, the losses in the steam delivery system were a significant proportion of the total heating bill. Using steam to distribute heat required at lower temperatures is convenient if the temperatures required to make steam are available from a combustion plant, but it is ultimately an inefficient method of providing low to medium grade heat. Significant operating cost reductions can be achieved by taking some of the heat loads off the steam circuit. The balance between capital and operating costs was struck at a point that took a significant proportion of the heating requirement as recovered heat from the cooling circuit, but blended this with heat from boilers rather than seeking to meet the total demand from one source. This approach (thermal coupling) is suited to a range of applications, and could be scaled down from the system described here to suit installation in a wide range of industrial and commercial buildings.
	 	 February	 2011

24	

ASHRAE	Journal	



ASHRAE Journal - February 2011

Table of Contents for the Digital Edition of ASHRAE Journal - February 2011

ASHRAE Journal - February 2011
Contents
Commentary
Industry News
Letters
Meetings and Shows
Feature Articles
Thermal Coupling of Cooling and Heating Systems
10 Common Problems in Energy Audits
Hall of Fame Feature: History of the Changing Concepts in Ventilation Requirements
A Guide to Wireless Technologies
Building Sciences
Solar NZEB Project
Emerging Technologies
People
Special Section
InfoCenter
Commissioning
Products
Washington Report
Classified Advertising
Advertisers Index
ASHRAE Journal - February 2011 - ASHRAE Journal - February 2011
ASHRAE Journal - February 2011 - Cover2
ASHRAE Journal - February 2011 - 1
ASHRAE Journal - February 2011 - 2
ASHRAE Journal - February 2011 - Contents
ASHRAE Journal - February 2011 - Commentary
ASHRAE Journal - February 2011 - 5
ASHRAE Journal - February 2011 - Industry News
ASHRAE Journal - February 2011 - 7
ASHRAE Journal - February 2011 - Letters
ASHRAE Journal - February 2011 - 9
ASHRAE Journal - February 2011 - 10
ASHRAE Journal - February 2011 - 11
ASHRAE Journal - February 2011 - 12
ASHRAE Journal - February 2011 - 13
ASHRAE Journal - February 2011 - 14
ASHRAE Journal - February 2011 - 15
ASHRAE Journal - February 2011 - Meetings and Shows
ASHRAE Journal - February 2011 - 17
ASHRAE Journal - February 2011 - Thermal Coupling of Cooling and Heating Systems
ASHRAE Journal - February 2011 - 19
ASHRAE Journal - February 2011 - 20
ASHRAE Journal - February 2011 - 21
ASHRAE Journal - February 2011 - 22
ASHRAE Journal - February 2011 - 23
ASHRAE Journal - February 2011 - 24
ASHRAE Journal - February 2011 - 25
ASHRAE Journal - February 2011 - 10 Common Problems in Energy Audits
ASHRAE Journal - February 2011 - 27
ASHRAE Journal - February 2011 - 28
ASHRAE Journal - February 2011 - 29
ASHRAE Journal - February 2011 - 30
ASHRAE Journal - February 2011 - 31
ASHRAE Journal - February 2011 - 32
ASHRAE Journal - February 2011 - 33
ASHRAE Journal - February 2011 - Hall of Fame Feature: History of the Changing Concepts in Ventilation Requirements
ASHRAE Journal - February 2011 - 35
ASHRAE Journal - February 2011 - 36
ASHRAE Journal - February 2011 - 37
ASHRAE Journal - February 2011 - 38
ASHRAE Journal - February 2011 - 39
ASHRAE Journal - February 2011 - 40
ASHRAE Journal - February 2011 - 41
ASHRAE Journal - February 2011 - 42
ASHRAE Journal - February 2011 - 43
ASHRAE Journal - February 2011 - A Guide to Wireless Technologies
ASHRAE Journal - February 2011 - 45
ASHRAE Journal - February 2011 - 46
ASHRAE Journal - February 2011 - 47
ASHRAE Journal - February 2011 - 48
ASHRAE Journal - February 2011 - 49
ASHRAE Journal - February 2011 - Building Sciences
ASHRAE Journal - February 2011 - 51
ASHRAE Journal - February 2011 - 52
ASHRAE Journal - February 2011 - 53
ASHRAE Journal - February 2011 - 54
ASHRAE Journal - February 2011 - 55
ASHRAE Journal - February 2011 - 56
ASHRAE Journal - February 2011 - 57
ASHRAE Journal - February 2011 - 58
ASHRAE Journal - February 2011 - 59
ASHRAE Journal - February 2011 - 60
ASHRAE Journal - February 2011 - 61
ASHRAE Journal - February 2011 - Solar NZEB Project
ASHRAE Journal - February 2011 - 63
ASHRAE Journal - February 2011 - 64
ASHRAE Journal - February 2011 - 65
ASHRAE Journal - February 2011 - 66
ASHRAE Journal - February 2011 - 67
ASHRAE Journal - February 2011 - 68
ASHRAE Journal - February 2011 - 69
ASHRAE Journal - February 2011 - Emerging Technologies
ASHRAE Journal - February 2011 - 71
ASHRAE Journal - February 2011 - 72
ASHRAE Journal - February 2011 - 73
ASHRAE Journal - February 2011 - 74
ASHRAE Journal - February 2011 - 75
ASHRAE Journal - February 2011 - People
ASHRAE Journal - February 2011 - 77
ASHRAE Journal - February 2011 - InfoCenter
ASHRAE Journal - February 2011 - 79
ASHRAE Journal - February 2011 - 80
ASHRAE Journal - February 2011 - 81
ASHRAE Journal - February 2011 - 82
ASHRAE Journal - February 2011 - 83
ASHRAE Journal - February 2011 - 84
ASHRAE Journal - February 2011 - 85
ASHRAE Journal - February 2011 - Commissioning
ASHRAE Journal - February 2011 - 87
ASHRAE Journal - February 2011 - 88
ASHRAE Journal - February 2011 - 89
ASHRAE Journal - February 2011 - 90
ASHRAE Journal - February 2011 - Products
ASHRAE Journal - February 2011 - Washington Report
ASHRAE Journal - February 2011 - Classified Advertising
ASHRAE Journal - February 2011 - 94
ASHRAE Journal - February 2011 - 95
ASHRAE Journal - February 2011 - Advertisers Index
ASHRAE Journal - February 2011 - Cover3
ASHRAE Journal - February 2011 - Cover4
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