Assembly Planbook - July 2008 - (Page 38) State of the Profession 2008 Job Satisfaction by Industry 54% 45% 42% 39% 36% 35% 34% 29% 33% 37% meet deadlines for projects. “Heavy workloads and time constraints tend to increase job stress,” says one respondent who currently claims to be doing the work of three people. “I am so busy keeping the status quo that I do not have time to implement needed change,” notes a different individual. “I enjoy what I do, but there’s not enough time to accomplish all that is required,” laments another overloaded respondent. New Technology Drives Growth Manufacturers need to leverage new technology to stay competitive in today’s global landscape. Fortunately, most assemblers are optimistic about future investments in capital equipment. When asked, “How do you see your company committing resources toward improving assembly operations during the next 3 years?” more than half (56 percent) of the State of the Profession respondents said “more resources.” Only 13 percent said “less resources,” while the remainder (31 percent) said resources will remain the same. Assembly professionals plan to implement a wide variety of new technologies, such as robotics (31 percent of respondents), machine vision (29 percent) and radio-frequency identification (26 percent), to boost productivity. Robotics is most popular in the plastics and rubber products industry, which includes manufacturers of belts, bottles, pipes and fittings, and plumbing fixtures, where 49 percent of respondents claim they will use the technology in their plants during the next 12 months. Fabricated metal product manufacturers (39 percent) also expect to invest heavily in robotics technology. Machine vision technology is most popular in the computer and electronics product manufacturing industry, where one-third (34 percent) of respondents will be implementing new devices in ) “Thred Taper has saved us over 2,000 man-hours a year.” — Bob Jensen (Production Supervisor, McNeilus Trucking) Find out how Thred Taper, the world’s only automatic PTFE taping machine can do the same for you: • Improves quality vs. hand wrapping • Reduces taping costs up to 500% • Wraps fittings in about 3 seconds • Increases component reliability www.thredtaper.com 1-800-846-7325(SEAL) The World’s Only Automatic PTFE Taping Machine Federal Process Corporation 4620 Richmond Road, Cleveland, Ohio 44128 Phone: 216.464.6440 - Toll-Free: 1.800.846.7325(SEAL) - Fax: 216.464.2080 38 ASSEMBLY / July 2008 www.assemblymag.com ASB03084Federal.indd 1 2/11/08 12:49:30 PM http://www.thredtaper.com http://www.thredtaper.com http://www.assemblymag.com
Table of Contents Feed for the Digital Edition of Assembly Planbook - July 2008 Assembly Planbook - July 2008 Contents Editorial Quality in Assembly Station to Station Assembly Lines Assembly in Action Surviving the Roller Coaster The Human Side of Manufacturing Do Your Fasteners Need a Preapplied Thread-Locker? Manufacturing Innovation A Century of Progress Trendsetting Plants Pulse Tools Get Smart Plastics: Design for X Product Reviews Products Advertisers Index Classified Leading Lean Assembly Planbook - July 2008 Assembly Planbook - July 2008 - Assembly Planbook - July 2008 (Page Cover1) Assembly Planbook - July 2008 - Assembly Planbook - July 2008 (Page Cover2) Assembly Planbook - July 2008 - Assembly Planbook - July 2008 (Page 1) Assembly Planbook - July 2008 - Contents (Page 2) Assembly Planbook - July 2008 - Contents (Page 3) Assembly Planbook - July 2008 - Contents (Page 4) Assembly Planbook - July 2008 - Contents (Page 5) Assembly Planbook - July 2008 - Editorial (Page 6) Assembly Planbook - July 2008 - Editorial (Page 7) Assembly Planbook - July 2008 - Quality in Assembly (Page 8) Assembly Planbook - July 2008 - Quality in Assembly (Page 9) Assembly Planbook - July 2008 - Station to Station (Page 10) Assembly Planbook - July 2008 - Station to Station (Page 11) Assembly Planbook - July 2008 - Assembly Lines (Page 12) Assembly Planbook - July 2008 - Assembly Lines (Page 13) Assembly Planbook - July 2008 - Assembly Lines (Page 14) Assembly Planbook - July 2008 - Assembly Lines (Page 15) Assembly Planbook - July 2008 - Assembly Lines (Page 16) Assembly Planbook - July 2008 - Assembly Lines (Page 17) Assembly Planbook - July 2008 - Assembly in Action (Page 18) Assembly Planbook - July 2008 - Assembly in Action (Page 19) Assembly Planbook - July 2008 - Assembly in Action (Page 20) Assembly Planbook - July 2008 - Assembly in Action (Page 21) Assembly Planbook - July 2008 - Assembly in Action (Page 22) Assembly Planbook - July 2008 - Assembly in Action (Page 23) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 24) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 25) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 26) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 27) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 28) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 29) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 30) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 31) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 32) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 33) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 34) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 35) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 36) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 37) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 38) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 39) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 40) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 41) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 42) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 43) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 44) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 45) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 46) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 47) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 48) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page GM-1) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page GM-2) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page GM-3) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-4) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-5) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-6) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-7) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-8) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-9) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-10) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-11) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-12) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-13) Assembly Planbook - July 2008 - A Century of Progress (Page GM-14) Assembly Planbook - July 2008 - A Century of Progress (Page GM-15) Assembly Planbook - July 2008 - A Century of Progress (Page GM-16) Assembly Planbook - July 2008 - A Century of Progress (Page GM-17) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-18) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-19) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-20) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-21) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-22) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-23) Assembly Planbook - July 2008 - Trendsetting Plants (Page 72) Assembly Planbook - July 2008 - Trendsetting Plants (Page 73) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 74) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 75) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 76) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 77) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 78) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 79) Assembly Planbook - July 2008 - Plastics: Design for X (Page 80) Assembly Planbook - July 2008 - Plastics: Design for X (Page 81) Assembly Planbook - July 2008 - Plastics: Design for X (Page 82) Assembly Planbook - July 2008 - Plastics: Design for X (Page 83) Assembly Planbook - July 2008 - Plastics: Design for X (Page 84) Assembly Planbook - July 2008 - Plastics: Design for X (Page 85) Assembly Planbook - July 2008 - Product Reviews (Page 86) Assembly Planbook - July 2008 - Product Reviews (Page 87) Assembly Planbook - July 2008 - Product Reviews (Page 88) Assembly Planbook - July 2008 - Product Reviews (Page 89) Assembly Planbook - July 2008 - Product Reviews (Page 90) Assembly Planbook - July 2008 - Product Reviews (Page 91) Assembly Planbook - July 2008 - Product Reviews (Page 92) Assembly Planbook - July 2008 - Product Reviews (Page 93) Assembly Planbook - July 2008 - Products (Page 94) Assembly Planbook - July 2008 - Products (Page 95) Assembly Planbook - July 2008 - Products (Page 96) Assembly Planbook - July 2008 - Products (Page 97) Assembly Planbook - July 2008 - Products (Page 98) Assembly Planbook - July 2008 - Products (Page 99) Assembly Planbook - July 2008 - Products (Page 100) Assembly Planbook - July 2008 - Products (Page 101) Assembly Planbook - July 2008 - Advertisers Index (Page 102) Assembly Planbook - July 2008 - Classified (Page 103) Assembly Planbook - July 2008 - Leading Lean (Page 104) Assembly Planbook - July 2008 - Leading Lean (Page Cover3) Assembly Planbook - July 2008 - Leading Lean (Page Cover4)
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