Assembly Planbook - July 2008 - (Page 40) ASSEMBLY Medical Device Assembly The Human Side of MedAssembly Two Shingo Prize winners talk about how a strong workforce can pave the way to profitability. edical devices are among the most sophisticated and highly regulated products manufactured today. Not only must they be extremely precise in terms of their performance, they must be completely and utterly reliable. Medical devices are also often manufactured in high volume. This, in turn, requires a high degree of automation in one’s assembly process M On the one hand, the high-tech equipment employed in manufacturing medical devices requires a good deal of skill to operate. On the other, the nature of the healthcare sector is such that a single facility will often find itself producing a mix of products, or even creating products on a semi-custom basis. Manual assembly is still widespread. A one-size-fits-all approach simply isn’t possible when dealing with things like All the technology in the world isn’t going to do you any good if you don’t have the workforce to implement it. implants or splints. Operators need to think as opposed to just push buttons. An engaged and enthusiastic workforce can have a huge impact on the bottom line. Illustrative of this point has been the experience of DJO Inc. (Vista, CA) and Aspect Medical Systems (Norwood, MA). Founded in 1978 as DonJoy Inc., DJO manufactures the Defiance line of knee braces—popular with college football players, among others—and the DonJoy CMF line of bone growth stimulation devices. The company also manufactures a device it calls the Venaflow, which helps prevent blood clots. Aspect Medical produces the BIS line of patient monitoring devices, which In the medical field, a talented and dedicated workforce is essential to a company’s profitability. Photo courtesy Aspect Medical Systems By Adam Cort Senior Editor to ensure profitability. Clean rooms, rock-solid inline functional testing, highly repeatable assembly processes— medical device manufacturers are often on the cutting edge of assembly, and for good reason. That having been said, all the technology in the world isn’t going to do you much good if you don’t a talented and dedicated workforce to employ it. 40 ASSEMBLY / July 2008 www.assemblymag.com http://www.assemblymag.com
Table of Contents Feed for the Digital Edition of Assembly Planbook - July 2008 Assembly Planbook - July 2008 Contents Editorial Quality in Assembly Station to Station Assembly Lines Assembly in Action Surviving the Roller Coaster The Human Side of Manufacturing Do Your Fasteners Need a Preapplied Thread-Locker? Manufacturing Innovation A Century of Progress Trendsetting Plants Pulse Tools Get Smart Plastics: Design for X Product Reviews Products Advertisers Index Classified Leading Lean Assembly Planbook - July 2008 Assembly Planbook - July 2008 - Assembly Planbook - July 2008 (Page Cover1) Assembly Planbook - July 2008 - Assembly Planbook - July 2008 (Page Cover2) Assembly Planbook - July 2008 - Assembly Planbook - July 2008 (Page 1) Assembly Planbook - July 2008 - Contents (Page 2) Assembly Planbook - July 2008 - Contents (Page 3) Assembly Planbook - July 2008 - Contents (Page 4) Assembly Planbook - July 2008 - Contents (Page 5) Assembly Planbook - July 2008 - Editorial (Page 6) Assembly Planbook - July 2008 - Editorial (Page 7) Assembly Planbook - July 2008 - Quality in Assembly (Page 8) Assembly Planbook - July 2008 - Quality in Assembly (Page 9) Assembly Planbook - July 2008 - Station to Station (Page 10) Assembly Planbook - July 2008 - Station to Station (Page 11) Assembly Planbook - July 2008 - Assembly Lines (Page 12) Assembly Planbook - July 2008 - Assembly Lines (Page 13) Assembly Planbook - July 2008 - Assembly Lines (Page 14) Assembly Planbook - July 2008 - Assembly Lines (Page 15) Assembly Planbook - July 2008 - Assembly Lines (Page 16) Assembly Planbook - July 2008 - Assembly Lines (Page 17) Assembly Planbook - July 2008 - Assembly in Action (Page 18) Assembly Planbook - July 2008 - Assembly in Action (Page 19) Assembly Planbook - July 2008 - Assembly in Action (Page 20) Assembly Planbook - July 2008 - Assembly in Action (Page 21) Assembly Planbook - July 2008 - Assembly in Action (Page 22) Assembly Planbook - July 2008 - Assembly in Action (Page 23) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 24) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 25) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 26) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 27) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 28) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 29) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 30) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 31) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 32) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 33) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 34) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 35) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 36) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 37) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 38) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 39) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 40) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 41) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 42) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 43) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 44) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 45) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 46) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 47) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 48) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page GM-1) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page GM-2) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page GM-3) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-4) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-5) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-6) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-7) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-8) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-9) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-10) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-11) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-12) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-13) Assembly Planbook - July 2008 - A Century of Progress (Page GM-14) Assembly Planbook - July 2008 - A Century of Progress (Page GM-15) Assembly Planbook - July 2008 - A Century of Progress (Page GM-16) Assembly Planbook - July 2008 - A Century of Progress (Page GM-17) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-18) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-19) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-20) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-21) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-22) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-23) Assembly Planbook - July 2008 - Trendsetting Plants (Page 72) Assembly Planbook - July 2008 - Trendsetting Plants (Page 73) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 74) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 75) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 76) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 77) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 78) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 79) Assembly Planbook - July 2008 - Plastics: Design for X (Page 80) Assembly Planbook - July 2008 - Plastics: Design for X (Page 81) Assembly Planbook - July 2008 - Plastics: Design for X (Page 82) Assembly Planbook - July 2008 - Plastics: Design for X (Page 83) Assembly Planbook - July 2008 - Plastics: Design for X (Page 84) Assembly Planbook - July 2008 - Plastics: Design for X (Page 85) Assembly Planbook - July 2008 - Product Reviews (Page 86) Assembly Planbook - July 2008 - Product Reviews (Page 87) Assembly Planbook - July 2008 - Product Reviews (Page 88) Assembly Planbook - July 2008 - Product Reviews (Page 89) Assembly Planbook - July 2008 - Product Reviews (Page 90) Assembly Planbook - July 2008 - Product Reviews (Page 91) Assembly Planbook - July 2008 - Product Reviews (Page 92) Assembly Planbook - July 2008 - Product Reviews (Page 93) Assembly Planbook - July 2008 - Products (Page 94) Assembly Planbook - July 2008 - Products (Page 95) Assembly Planbook - July 2008 - Products (Page 96) Assembly Planbook - July 2008 - Products (Page 97) Assembly Planbook - July 2008 - Products (Page 98) Assembly Planbook - July 2008 - Products (Page 99) Assembly Planbook - July 2008 - Products (Page 100) Assembly Planbook - July 2008 - Products (Page 101) Assembly Planbook - July 2008 - Advertisers Index (Page 102) Assembly Planbook - July 2008 - Classified (Page 103) Assembly Planbook - July 2008 - Leading Lean (Page 104) Assembly Planbook - July 2008 - Leading Lean (Page Cover3) Assembly Planbook - July 2008 - Leading Lean (Page Cover4)
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