Assembly Planbook - July 2008 - (Page GM-9) over many years with dedicated production tools. “At the same time, [Sloan] annually altered the external appearance of each car and introduced an endless series of ‘hang-on features,’ such as automatic transmissions, air conditioning and radios, which could be installed in existing body designs to sustain consumer interest,” explains Womack. One of GM’s greatest contributions to the auto industry was the annual model change or the so-called theory of planned obsolescence. That required the automaker to pioneer numerous changeover techniques. Executives at GM began to discuss the concept in the mid-1920s, but “change became regularized some time in the 1930s,” Sloan wrote in his autobiography, My Years with General Motors (Doubleday). As a result, Ford’s commanding market share dwindled from 55 percent in 1921 to 30 percent in 1926, a year before it stopped producing the Model T and unveiled the Model A. Ford’s biggest competitor was GM’s Chevrolet division. By adopting state-of-the-art mass production techniques and incorporating annual styling changes into its vehicles, Chevrolet sales rose dramatically during the 1920s. In 1922, Sloan hired a former Ford engineer named William Knudsen. He previously served as production chief at Ford’s famous Highland Park plant, which perfected the moving assembly line. His first task at GM was to develop a long-range production plan for Chevrolet. When he took over, Chevrolet sold 153,270 vehicles annually; within 5 years, the division Photo courtesy Sloan Museum In 1953, GM engineers claimed that Buick’s new plant in Flint, MI, featured the “world’s most modern engine assembly line.” Two 600-foot-long lines turned out 1,200 V8 engines every day. More than 2 miles of overhead conveyors fed parts to the assembly lines. Powertrain Assembly or Test Perfected! Based on over 50+ years of supplying successful systems that have produced the highest quality products for the worlds automakers, including General Motors, Ford, Chrysler, Honda, Toyota, Nissan, Daimler, BMW, Volkswagen, Hyundai, and Kia, ATW provides perfected solutions. ATW understands that the perfect solution requires many things including the right technology, delivered when promised, at a high value cost with exceptional project management. Our ability to provide specialists for every process required is only possible based on the unique group of organizations that make up ATW. Let us help you be a success with your next assembly and/or test project and see the difference for yourself. Leak Test NVH & Functional Test Automated Piston Insertion Sealant Application w/ IPV (937) 586-5500 or www.assembly-testww.com asb07084asbtest.indd 1 www.assemblymag.com 6/18/08 10:22:40 AM | July 2008/ASSEMBLY | GM - 9 http://www.assembly-testww.com http://www.assemblymag.com
Table of Contents Feed for the Digital Edition of Assembly Planbook - July 2008 Assembly Planbook - July 2008 Contents Editorial Quality in Assembly Station to Station Assembly Lines Assembly in Action Surviving the Roller Coaster The Human Side of Manufacturing Do Your Fasteners Need a Preapplied Thread-Locker? Manufacturing Innovation A Century of Progress Trendsetting Plants Pulse Tools Get Smart Plastics: Design for X Product Reviews Products Advertisers Index Classified Leading Lean Assembly Planbook - July 2008 Assembly Planbook - July 2008 - Assembly Planbook - July 2008 (Page Cover1) Assembly Planbook - July 2008 - Assembly Planbook - July 2008 (Page Cover2) Assembly Planbook - July 2008 - Assembly Planbook - July 2008 (Page 1) Assembly Planbook - July 2008 - Contents (Page 2) Assembly Planbook - July 2008 - Contents (Page 3) Assembly Planbook - July 2008 - Contents (Page 4) Assembly Planbook - July 2008 - Contents (Page 5) Assembly Planbook - July 2008 - Editorial (Page 6) Assembly Planbook - July 2008 - Editorial (Page 7) Assembly Planbook - July 2008 - Quality in Assembly (Page 8) Assembly Planbook - July 2008 - Quality in Assembly (Page 9) Assembly Planbook - July 2008 - Station to Station (Page 10) Assembly Planbook - July 2008 - Station to Station (Page 11) Assembly Planbook - July 2008 - Assembly Lines (Page 12) Assembly Planbook - July 2008 - Assembly Lines (Page 13) Assembly Planbook - July 2008 - Assembly Lines (Page 14) Assembly Planbook - July 2008 - Assembly Lines (Page 15) Assembly Planbook - July 2008 - Assembly Lines (Page 16) Assembly Planbook - July 2008 - Assembly Lines (Page 17) Assembly Planbook - July 2008 - Assembly in Action (Page 18) Assembly Planbook - July 2008 - Assembly in Action (Page 19) Assembly Planbook - July 2008 - Assembly in Action (Page 20) Assembly Planbook - July 2008 - Assembly in Action (Page 21) Assembly Planbook - July 2008 - Assembly in Action (Page 22) Assembly Planbook - July 2008 - Assembly in Action (Page 23) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 24) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 25) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 26) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 27) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 28) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 29) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 30) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 31) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 32) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 33) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 34) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 35) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 36) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 37) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 38) Assembly Planbook - July 2008 - Surviving the Roller Coaster (Page 39) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 40) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 41) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 42) Assembly Planbook - July 2008 - The Human Side of Manufacturing (Page 43) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 44) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 45) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 46) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 47) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page 48) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page GM-1) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page GM-2) Assembly Planbook - July 2008 - Do Your Fasteners Need a Preapplied Thread-Locker? (Page GM-3) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-4) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-5) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-6) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-7) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-8) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-9) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-10) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-11) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-12) Assembly Planbook - July 2008 - Manufacturing Innovation (Page GM-13) Assembly Planbook - July 2008 - A Century of Progress (Page GM-14) Assembly Planbook - July 2008 - A Century of Progress (Page GM-15) Assembly Planbook - July 2008 - A Century of Progress (Page GM-16) Assembly Planbook - July 2008 - A Century of Progress (Page GM-17) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-18) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-19) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-20) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-21) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-22) Assembly Planbook - July 2008 - Trendsetting Plants (Page GM-23) Assembly Planbook - July 2008 - Trendsetting Plants (Page 72) Assembly Planbook - July 2008 - Trendsetting Plants (Page 73) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 74) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 75) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 76) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 77) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 78) Assembly Planbook - July 2008 - Pulse Tools Get Smart (Page 79) Assembly Planbook - July 2008 - Plastics: Design for X (Page 80) Assembly Planbook - July 2008 - Plastics: Design for X (Page 81) Assembly Planbook - July 2008 - Plastics: Design for X (Page 82) Assembly Planbook - July 2008 - Plastics: Design for X (Page 83) Assembly Planbook - July 2008 - Plastics: Design for X (Page 84) Assembly Planbook - July 2008 - Plastics: Design for X (Page 85) Assembly Planbook - July 2008 - Product Reviews (Page 86) Assembly Planbook - July 2008 - Product Reviews (Page 87) Assembly Planbook - July 2008 - Product Reviews (Page 88) Assembly Planbook - July 2008 - Product Reviews (Page 89) Assembly Planbook - July 2008 - Product Reviews (Page 90) Assembly Planbook - July 2008 - Product Reviews (Page 91) Assembly Planbook - July 2008 - Product Reviews (Page 92) Assembly Planbook - July 2008 - Product Reviews (Page 93) Assembly Planbook - July 2008 - Products (Page 94) Assembly Planbook - July 2008 - Products (Page 95) Assembly Planbook - July 2008 - Products (Page 96) Assembly Planbook - July 2008 - Products (Page 97) Assembly Planbook - July 2008 - Products (Page 98) Assembly Planbook - July 2008 - Products (Page 99) Assembly Planbook - July 2008 - Products (Page 100) Assembly Planbook - July 2008 - Products (Page 101) Assembly Planbook - July 2008 - Advertisers Index (Page 102) Assembly Planbook - July 2008 - Classified (Page 103) Assembly Planbook - July 2008 - Leading Lean (Page 104) Assembly Planbook - July 2008 - Leading Lean (Page Cover3) Assembly Planbook - July 2008 - Leading Lean (Page Cover4)
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