Engineered Systems - April 2008 - (Page 54) Cleanroom Design STEP TEN: FIGHT FOR MECHANICAL ROOM SPACE Cleanrooms are mechanically and electrically intensive. As the cleanroom’s cleanliness classification becomes cleaner, more mechanical infrastructure space is needed to provide adequate support to the cleanroom. Using a 1,000-sq-ft cleanroom as an example, a Class 100,000 (ISO 8) cleanroom will need 250 to 400 sq ft of support space, a Class 10,000 (ISO 7) cleanroom will need 250 to 750 sq ft of support space, a Class 1,000 (ISO 6) cleanroom will need 500 to 1,000 sq ft of support space, and a Class 100 (ISO 5) cleanroom will need 750 to 1,500 sq ft of support space. The actual support square footage will vary depending upon AHU airflow and complexity (simple: filter, heating coil, cooling coil, and fan; complex: sound attenuator, return fan, relief air section, outside air intake, filter section, heating section, cooling section, humidifier, supply fan, sound attenuator, and discharge plenum) and number of dedicated cleanroom support systems (exhaust, recirculation air units, chilled water, hot water, steam, and DI/RO water). It is important to communicate the required mechanical equipment space square footage to the project architect early in the design process. FINAL THOUGHTS Cleanrooms are like race cars. When properly designed and built, they are highly efficient performance machines. When poorly designed and built, they operate poorly and are unreliable. Cleanrooms have many potential pitfalls, and supervision by an engineer with extensive cleanroom experience is recommended for your first couple of cleanroom projects. ES Sakraida is a senior mechanical engineer with Merrick & Company in their Aurora, CO office. He is a graduate of Georgia Institute of Technology with a BME and has 25 years of experience designing mechanical systems for laboratories, pharmaceutical production, industrial, and other high technology facilities. He has extensive experience designing central plant systems (steam, chilled water, hot water), lab utilities (RO, DI, compressed air, N2), and HVAC systems. He is an expert in cleanroom design and has presented on the topic at LABS21 and Cleanroom East conferences. Reach him at Vincent.Sakraida@merrick.com. Merrick & Company is an employee-owned, national consulting firm, with more than 350 employees and offices in Colorado, Georgia, New Mexico and Canada. Founded in 1955, Merrick provides multidisciplinary architect-engineering services to public and private clients. Public clients include federal agencies (USDA, DOE, DOD), public universities, and national laboratories. Merrick’s diverse practice includes laboratories, mission critical facilities, nuclear facilities, hot cells/glove boxes, roads/streets, land development, and geospatial solutions. For more information, visit www.merrick.com. Quality you can be proud of. 7 World Trade Center stands tall with the help of quality components provided by Belimo. > BELIMO Get the details: www.belimo.com 7 World Trade Center, New York, NY FREE INFO: 151 54 En gi neer ed S y stem s April 2008 http://www.merrick.com http://www.belimo.com http://www.belimo.com http://www.belimo.com
Table of Contents Feed for the Digital Edition of Engineered Systems - April 2008 Engineered Systems - April 2008 Contents Editor’s Note Back2Basics HVAC Challenge Case In Point Commissioning Building Automation Energy Wiz HVACR Designer Tips This Time, Water Cooled Was All Wet Cleanroom Design In 10 Easy Steps It's Not The Heat, It's The Humidity Issues & Events Computers and Software Products Glossary Classifieds Advertiser Index Tomorrow’s Engineer Engineered Systems - April 2008 Engineered Systems - April 2008 - (Page Intro) Engineered Systems - April 2008 - Engineered Systems - April 2008 (Page 1) Engineered Systems - April 2008 - Engineered Systems - April 2008 (Page 2) Engineered Systems - April 2008 - Engineered Systems - April 2008 (Page 3) Engineered Systems - April 2008 - Contents (Page 4) Engineered Systems - April 2008 - Contents (Page 5) Engineered Systems - April 2008 - Contents (Page 6) Engineered Systems - April 2008 - Contents (Page 7) Engineered Systems - April 2008 - Editor’s Note (Page 8) Engineered Systems - April 2008 - Editor’s Note (Page 9) Engineered Systems - April 2008 - Back2Basics (Page 10) Engineered Systems - April 2008 - Back2Basics (Page 11) Engineered Systems - April 2008 - HVAC Challenge (Page 12) Engineered Systems - April 2008 - HVAC Challenge (Page 13) Engineered Systems - April 2008 - Case In Point (Page 14) Engineered Systems - April 2008 - Case In Point (Page 15) Engineered Systems - April 2008 - Case In Point (Page 16) Engineered Systems - April 2008 - Case In Point (Page 17) Engineered Systems - April 2008 - Case In Point (Page 18) Engineered Systems - April 2008 - Case In Point (Page 19) Engineered Systems - April 2008 - Case In Point (Page 20) Engineered Systems - April 2008 - Case In Point (Page 21) Engineered Systems - April 2008 - Case In Point (Page 22) Engineered Systems - April 2008 - Case In Point (Page 23) Engineered Systems - April 2008 - Case In Point (Page 24) Engineered Systems - April 2008 - Case In Point (Page 25) Engineered Systems - April 2008 - Commissioning (Page 26) Engineered Systems - April 2008 - Commissioning (Page 27) Engineered Systems - April 2008 - Building Automation (Page 28) Engineered Systems - April 2008 - Building Automation (Page 29) Engineered Systems - April 2008 - Energy Wiz (Page 30) Engineered Systems - April 2008 - Energy Wiz (Page 31) Engineered Systems - April 2008 - HVACR Designer Tips (Page 32) Engineered Systems - April 2008 - HVACR Designer Tips (Page 33) Engineered Systems - April 2008 - This Time, Water Cooled Was All Wet (Page 34) Engineered Systems - April 2008 - This Time, Water Cooled Was All Wet (Page 35) Engineered Systems - April 2008 - This Time, Water Cooled Was All Wet (Page 36) Engineered Systems - April 2008 - This Time, Water Cooled Was All Wet (Page 37) Engineered Systems - April 2008 - This Time, Water Cooled Was All Wet (Page 38) Engineered Systems - April 2008 - This Time, Water Cooled Was All Wet (Page 39) Engineered Systems - April 2008 - This Time, Water Cooled Was All Wet (Page 40) Engineered Systems - April 2008 - This Time, Water Cooled Was All Wet (Page 41) Engineered Systems - April 2008 - This Time, Water Cooled Was All Wet (Page 42) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 43) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 44) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 45) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 46) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 47) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 48) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 49) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 50) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 51) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 52) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 53) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 54) Engineered Systems - April 2008 - Cleanroom Design In 10 Easy Steps (Page 55) Engineered Systems - April 2008 - It's Not The Heat, It's The Humidity (Page 56) Engineered Systems - April 2008 - It's Not The Heat, It's The Humidity (Page 57) Engineered Systems - April 2008 - It's Not The Heat, It's The Humidity (Page 58) Engineered Systems - April 2008 - It's Not The Heat, It's The Humidity (Page 59) Engineered Systems - April 2008 - It's Not The Heat, It's The Humidity (Page 60) Engineered Systems - April 2008 - It's Not The Heat, It's The Humidity (Page 61) Engineered Systems - April 2008 - It's Not The Heat, It's The Humidity (Page 62) Engineered Systems - April 2008 - It's Not The Heat, It's The Humidity (Page 63) Engineered Systems - April 2008 - Issues & Events (Page 64) Engineered Systems - April 2008 - Issues & Events (Page 65) Engineered Systems - April 2008 - Issues & Events (Page 66) Engineered Systems - April 2008 - Issues & Events (Page 67) Engineered Systems - April 2008 - Issues & Events (Page 68) Engineered Systems - April 2008 - Computers and Software (Page 69) Engineered Systems - April 2008 - Products (Page 70) Engineered Systems - April 2008 - Products (Page 71) Engineered Systems - April 2008 - Products (Page 72) Engineered Systems - April 2008 - Glossary (Page 73) Engineered Systems - April 2008 - Classifieds (Page 74) Engineered Systems - April 2008 - Classifieds (Page 75) Engineered Systems - April 2008 - Classifieds (Page 76) Engineered Systems - April 2008 - Advertiser Index (Page 77) Engineered Systems - April 2008 - Tomorrow’s Engineer (Page 78) Engineered Systems - April 2008 - Tomorrow’s Engineer (Page 79) Engineered Systems - April 2008 - Tomorrow’s Engineer (Page 80)
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