Hot Mix Asphalt Technology - January/February 2008 - (Page 10) PRESIDENT’S PERSPECTIVE f you watch some of the historical film footage on asphalt plants, you will note that the industry has made huge strides from the early plants that belched black smoke to our modern day facilities where emissions are very low and well controlled. For the period from 1960 to 1999, hot-mix asphalt (HMA) tonnage increased by 250 percent, but emissions decreased by 97 percent. Despite the progress that has been made, continuous improvement is a key factor for the success of the HMA industry. As global environmental awareness brings new challenges, we need to continue to take action and encourage innovations that make our facilities an even better neighbor, improve working conditions, and protect the environment. So are there any breakthroughs on the horizon, or do we see incremental change and improvement? There have been many positive developments over the years, but in my estimation, warm-mix asphalt technology has the potential for being one of the most important breakthroughs for the asphalt industry in over 50 years. It could rank with recycling, milling machines, the floating screed, SMA and Perpetual Pavements. I By Mike Acott Warm Mix: Keeping Several Steps Ahead Background Where did warm mix come from, where are we today, and what is the vision going forward? In the mid-1990s, NAPA, the National Institute for Occupational Safety and Health (NIOSH), the equipment manufacturers, the Federal Highway Administration (FHWA), and the labor unions put together a partnership to explore the idea of using engineering controls on paving machines. Each of the six U.S. manufacturers of highwayclass asphalt pavers devised ventilation systems to collect asphalt fumes from the screed area and vent them away from workers. These controls have now been in use for over a decade. In this time period we also 10 • Hot Mix Asphalt Technology – JANUARY/FEBRUARY 2008 saw that mix temperatures were edging upwards as a result of the implementation of Superpave, SMA, and the wider use of polymermodified asphalt. In 2000, a coalition of NAPA, Asphalt Institute, and the State Asphalt Pavement Associations published Best Management Practices To Minimize Emissions During HMA Construction, which provided guidance on how to reduce plant mixing temperatures. Also, NAPA and the State Asphalt Pavement Associations funded research at the National Center for Asphalt Technology (NCAT) on the effect of temperature, emissions, and odors. That research showed that temperature is one of the most significant drivers affecting the quantity and chemistry of fumes. Similar conclusions were reported by Eurobitume in 2007. By collecting and venting away emissions, the engineering controls could be considered a first generation “end of pipe technology.” However, it was clear that there were additional benefits if emissions could be controlled at the source. Based on the findings from the NCAT study, one option was to pursue technologies that could lower production and placement temperatures. In the late 90s NAPA made contact with Dr. Reinhold Ruhl who had formed a broad industry, labor, government coalition known as the German Bitumen Forum. This is very similar to the coalition NAPA had formed in the U.S. for the engineering controls project. The German Bitumen Forum had an active Temperature Reduction Working Group that was evaluating technologies that saved energy, reduced CO2 , and lowered emissions. In addition to the work in Germany, similar initiatives to reduce temperatures were occurring in France, Holland, Norway, South Africa, and elsewhere. Given the developments in Europe, a NAPA study team made up of producer/contractors conducted a warm-mix study tour of Germany,
Table of Contents Feed for the Digital Edition of Hot Mix Asphalt Technology - January/February 2008 Hot Mix Asphalt Technology - January/February 2008 Contents Chairman's Commentary President's Perspective A Conversation with the New NCAT Director NCAT Test Track: Real-Time Testing for Real-World Results Warm Mix: The Lights are Green Illinois Tollway Tests RAP in Fast Forwarded Research Big Creek Teams with TxDOT to Pave Using Innovative Asphalt Mix Diamond Achievement Commendation Issues a Call for Quality Calendar of Events CONEXPO-CON/AGG Product Review Index of Advertisers Advertisers.com Hot Mix Asphalt Technology - January/February 2008 Hot Mix Asphalt Technology - January/February 2008 - Hot Mix Asphalt Technology - January/February 2008 (Page Cover1) Hot Mix Asphalt Technology - January/February 2008 - Hot Mix Asphalt Technology - January/February 2008 (Page Cover2) Hot Mix Asphalt Technology - January/February 2008 - Hot Mix Asphalt Technology - January/February 2008 (Page 3) Hot Mix Asphalt Technology - January/February 2008 - Hot Mix Asphalt Technology - January/February 2008 (Page 4) Hot Mix Asphalt Technology - January/February 2008 - Hot Mix Asphalt Technology - January/February 2008 (Page 5) Hot Mix Asphalt Technology - January/February 2008 - Hot Mix Asphalt Technology - January/February 2008 (Page 6) Hot Mix Asphalt Technology - January/February 2008 - Contents (Page 7) Hot Mix Asphalt Technology - January/February 2008 - Contents (Page 8) Hot Mix Asphalt Technology - January/February 2008 - Chairman's Commentary (Page 9) Hot Mix Asphalt Technology - January/February 2008 - President's Perspective (Page 10) Hot Mix Asphalt Technology - January/February 2008 - President's Perspective (Page 11) Hot Mix Asphalt Technology - January/February 2008 - A Conversation with the New NCAT Director (Page 12) Hot Mix Asphalt Technology - January/February 2008 - A Conversation with the New NCAT Director (Page 13) Hot Mix Asphalt Technology - January/February 2008 - A Conversation with the New NCAT Director (Page 14) Hot Mix Asphalt Technology - January/February 2008 - A Conversation with the New NCAT Director (Page 15) Hot Mix Asphalt Technology - January/February 2008 - A Conversation with the New NCAT Director (Page 16) Hot Mix Asphalt Technology - January/February 2008 - NCAT Test Track: Real-Time Testing for Real-World Results (Page 17) Hot Mix Asphalt Technology - January/February 2008 - NCAT Test Track: Real-Time Testing for Real-World Results (Page 18) Hot Mix Asphalt Technology - January/February 2008 - NCAT Test Track: Real-Time Testing for Real-World Results (Page 19) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 20) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 21) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 22) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 23) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 24) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 25) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 26) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 27) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 28) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 29) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 30) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 31) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 32) Hot Mix Asphalt Technology - January/February 2008 - Warm Mix: The Lights are Green (Page 33) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 34) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 35) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 36) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 37) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 38) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 39) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 40) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 41) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 42) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 43) Hot Mix Asphalt Technology - January/February 2008 - Illinois Tollway Tests RAP in Fast Forwarded Research (Page 44) Hot Mix Asphalt Technology - January/February 2008 - Big Creek Teams with TxDOT to Pave Using Innovative Asphalt Mix (Page 45) Hot Mix Asphalt Technology - January/February 2008 - Big Creek Teams with TxDOT to Pave Using Innovative Asphalt Mix (Page 46) Hot Mix Asphalt Technology - January/February 2008 - Big Creek Teams with TxDOT to Pave Using Innovative Asphalt Mix (Page 47) Hot Mix Asphalt Technology - January/February 2008 - Big Creek Teams with TxDOT to Pave Using Innovative Asphalt Mix (Page 48) Hot Mix Asphalt Technology - January/February 2008 - Big Creek Teams with TxDOT to Pave Using Innovative Asphalt Mix (Page 49) Hot Mix Asphalt Technology - January/February 2008 - Diamond Achievement Commendation Issues a Call for Quality (Page 50) Hot Mix Asphalt Technology - January/February 2008 - Diamond Achievement Commendation Issues a Call for Quality (Page 51) Hot Mix Asphalt Technology - January/February 2008 - Diamond Achievement Commendation Issues a Call for Quality (Page 52) Hot Mix Asphalt Technology - January/February 2008 - Diamond Achievement Commendation Issues a Call for Quality (Page 53) Hot Mix Asphalt Technology - January/February 2008 - Diamond Achievement Commendation Issues a Call for Quality (Page 54) Hot Mix Asphalt Technology - January/February 2008 - Diamond Achievement Commendation Issues a Call for Quality (Page 55) Hot Mix Asphalt Technology - January/February 2008 - Diamond Achievement Commendation Issues a Call for Quality (Page 56) Hot Mix Asphalt Technology - January/February 2008 - Diamond Achievement Commendation Issues a Call for Quality (Page 57) Hot Mix Asphalt Technology - January/February 2008 - Diamond Achievement Commendation Issues a Call for Quality (Page 58) Hot Mix Asphalt Technology - January/February 2008 - Diamond Achievement Commendation Issues a Call for Quality (Page 59) Hot Mix Asphalt Technology - January/February 2008 - Calendar of Events (Page 60) Hot Mix Asphalt Technology - January/February 2008 - Calendar of Events (Page 61) Hot Mix Asphalt Technology - January/February 2008 - CONEXPO-CON/AGG Product Review (Page 62) Hot Mix Asphalt Technology - January/February 2008 - CONEXPO-CON/AGG Product Review (Page 63) Hot Mix Asphalt Technology - January/February 2008 - CONEXPO-CON/AGG Product Review (Page 64) Hot Mix Asphalt Technology - January/February 2008 - CONEXPO-CON/AGG Product Review (Page 65) Hot Mix Asphalt Technology - January/February 2008 - CONEXPO-CON/AGG Product Review (Page 66) Hot Mix Asphalt Technology - January/February 2008 - CONEXPO-CON/AGG Product Review (Page 67) Hot Mix Asphalt Technology - January/February 2008 - CONEXPO-CON/AGG Product Review (Page 68) Hot Mix Asphalt Technology - January/February 2008 - CONEXPO-CON/AGG Product Review (Page 69) Hot Mix Asphalt Technology - January/February 2008 - CONEXPO-CON/AGG Product Review (Page 70) Hot Mix Asphalt Technology - January/February 2008 - CONEXPO-CON/AGG Product Review (Page 71) Hot Mix Asphalt Technology - January/February 2008 - Index of Advertisers (Page 72) Hot Mix Asphalt Technology - January/February 2008 - Index of Advertisers (Page 73) Hot Mix Asphalt Technology - January/February 2008 - Advertisers.com (Page 74) Hot Mix Asphalt Technology - January/February 2008 - Advertisers.com (Page Cover3) Hot Mix Asphalt Technology - January/February 2008 - Advertisers.com (Page Cover4)
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