NFPA Journal - March/April 2013 - (Page 62)
FEATURE NAME
Scenes from the Field
Marine chemists at work—and the
kinds of incidents they try to prevent
Crude oil vapor was apparently ignited by hot work on this barge in Texas. Two workers were injured, and the barge was destroyed.
Barge explosion
Carbon monoxide exposure
Carbon monoxide incident
Two workers were attempting to make a
minor repair to a vent riser on the expansion dome above a cargo tank on a barge.
Contrary to regulations established by
both the Occupational Safety and Health
Administration and the U.S. Coast Guard,
the repairer did not call for a marine chemist to test and inspect the barge and then
post a marine chemist’s certificate on the
barge before the hot work repair began.
As the workers were finishing a weld
to a pipe collar, crude oil vapor from the
residue of three previous cargoes was apparently ignited by welding sparks. One of
the workers reported hearing a rumbling
sound that was followed by a massive
explosion. A witness in a passing tug boat
stated that the blast was so strong that it
blew out the windows in the pilot’s house
of his boat. The two workers suffered only
minor injuries, though one was thrown
into the waterway and had to be rescued
by a passing vessel. Both were treated at a
local hospital and released. The barge was
declared a total constructive loss.
Had a marine chemist been consulted,
the work would not have occurred until the
barge was in a safe condition, which could
have been accomplished by either washing
and gas-freeing the tanks or employing
the use of inert gas to prevent the risk of
explosion and fire.
A worker was assigned the task of
cleaning the hold of a fishing vessel, and
brought a pressure washer powered by an
internal combustion engine into the hold.
As the worker was cleaning the hold, carbon monoxide (CO) quickly accumulated
in the poorly ventilated space. The worker
was not immediately aware that he was
being poisoned, because CO is an odorless
and colorless gas. At some point he did
recognize he was in trouble and managed
to exit the hold, only to collapse on the
deck. He was revived by paramedics, but
died en route to the hospital.
Work activity of this type does not
require a marine chemist’s certificate.
However, OSHA directs an employer to
designate a “competent person,” someone
capable of recognizing and evaluating
workplace hazards or unsafe conditions
and is capable of taking action to ensure
the safety of employees. When internal
combustion engines on portable equipment
exhaust into an atmosphere below decks,
such as a fish hold, the competent person
is required to test for CO in the atmosphere
to verify that dangerous concentrations do
not develop. If the concentration of CO exceeds the OSHA permissible limit (PEL) of
50 ppm (0.005% by volume), then workers need to be evacuated from the space or
area until safe conditions are reestablished.
Thirteen days after the fatal CO accident
in Seattle, a marine chemist was called
to a large factory trawler in a shipyard to
inspect and certify a repair involving hot
work in the trawler’s engine room. As the
marine chemist was preparing for the inspection, he noticed workers were prepping
the exterior deck for a new coating of paint.
To protect the work area, the workers had
erected a tent-like structure to keep the
area dry during inclement weather.
As the marine chemist finished checking his equipment for the job in the engine
room, he heard an internal combustion
engine starting and being warmed up
for work. He immediately headed up
the gangway to find a worker using a
gasoline-powered “rust-buster” to descale the deck. The machine had been
running for two or three minutes. The
marine chemist’s CO detector indicated a
concentration of 150 ppm, well above the
recommended levels. The marine chemist
shut down the operation and provided
instruction to the workers about the hazards of using gasoline-powered machines
and the need for proper ventilation in an
enclosed space. Only after safe conditions
were established did the work resume.
March 25, 2010
Ingleside, Texas
62
NFPA JOURNAL MARCH/APRIL 2013
May 17, 2012
Seattle, Washington
May 30, 2012
Tacoma, WA
Photograph: U.S. Coast Guard
Table of Contents for the Digital Edition of NFPA Journal - March/April 2013
NFPA Journal - March/April 2013
Contents
First Word
In a Flash
Perspectives
Firewatch
Research
Heads Up
Structural Ops
In Compliance
Buzzwords
Outreach
Electrical Safety
Wildfire Watch
Cover Story: Storage Occupancies
Fifty Years of Smoke Detection
Industrial Occupancies
Chicago 2013
Fire Analysis + Research
Section Spotlight
What’s Hot
Looking Back
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