Chemical Processing - October 2007 - (Page 5) OCTOBER 2007 • VOLUME 70, ISSUE 10 26 Become a cyber-security pacesetter Design and Optimization Today, most plants with control systems must contend with many pressures both to allow access to data and to secure those data. Biofeedstocks see real growth Cover Story Economics as well as increasing corporate emphasis on sustainability and environmentally friendly products are spurring the use of biofeedstocks to make chemicals and fuels. 32 Go beyond condition monitoring Maintenance and Operations Despite condition monitoring, unplanned outages continue to be an issue, signi cantly impacting nancial performance through lost production and extra repair costs. 38 Disposable equipment earns lasting role Solids and Fluids Improvements in materials and processing knowhow have led to a steady increase in the use of single-use or disposable equipment. 22 COLUMNS 7 From the Editor Exceed environmental expectations. DEPARTMENTS 13 In Process • Microsensors target VOCs • Polymer offers twist on hydrogen storage 45 Improve control loop performance Instrumentation and Control Speci cation of control valves doesn’t adequately emphasize the very basic requirement that valve position respond in a timely manner or even at all — leading to process variability. 9 ChemicalProcessing.com Wireless advancements demand virtual real estate. 54 Process Puzzler Keep a oat from sinking operation. 11 Field Notes Don’t build walls! 56 Equipment & Services 58 Ad Lits 60 Ad Index 61 Product Spotlight/ Classifieds 51 Ethanol plant boosts output and saves energy Making it Work Implementation of advanced process control for distillation and dehydration steps allowed a Wisconsin plant to meet competing goals. 17 Energy Saver Say farewell to the old energy paradigm. 19 Compliance Advisor EPA assesses link to greenhouse gases. How’s our content? Tell us what you like or what you would like to see but didn’t in this issue of Chemical Processing. Use this link www.surveymonkey.com/ s.asp?u=110833089655 to provide your feedback. 55 Plant InSites Do some heavy thinking about light loads. 66 End Point It’s a slow road to alternative energy. Chemical Processing (ISSN 0009-2630) is published monthly by Putman Media Inc., 555 West Pierce Road, Suite 301, Itasca, IL 60143. Phone (630) 467-1300. Fax (630) 467-1109. Periodicals postage paid at Itasca, IL, and additional mailing of ces. POSTMASTER: Send address changes to Chemical Processing, P.O. Box 3434, Northbrook, IL 60065-3434. SUBSCRIPTIONS: Quali ed reader subscriptions are accepted from operating management in the chemical processing industries at no charge. To apply for a quali ed subscription, ll in the subscription card. To nonquali ed subscribers in the United States, subscriptions are $68 per year. Single copies are $14. Canadian and foreign annual subscriptions are accepted at $115 surface per year. Single copies are $16. Canada Post International Publications Mail Product Sales Agreement No. 40028661. Canadian Mail Distributor information: Frontier/BWI, PO Box 1051, Fort Erie, Ontario, Canada, L2A 5N8. Copyright 2007 Putman Media Inc. All rights reserved. The contents of this publication may not be reproduced in whole or in part without the consent of the copyright owner. REPRINTS: Reprints are available on a custom basis. For price quotation, contact Foster Reprints, (866) 879-9144, www.fostereprints.com also publishes Control, Control Design, Food Processing, Pharmaceutical Manufacturing and Plant Services. Chemical Processing assumes no responsibility for validity of claims in items reported. www.chemicalprocessing.com October 2007 • 5 http://ChemicalProcessing.com http://www.surveymonkey.com/s.asp?u=110833089655 http://www.surveymonkey.com/s.asp?u=110833089655 http://www.fostereprints.com http://www.chemicalprocessing.com
Table of Contents Feed for the Digital Edition of Chemical Processing - October 2007 Chemical Processing - October 2007 Contents From the Editor ChemicalProcessing.com Field Notes In Process Energy Saver Compliance Advisor Biofeedstocks See Real Growth Become a Cyber-Security Pacesetter Go Beyond Condition Monitoring Disposable Equipment Earns Lasting Role Improve Control Loop Performance Ethanol Plant Boosts Output and Saves Energy Process Puzzler Plant InSites Equipment & Services Ad Lits Product Spotlight/Classifieds Ad Index End Point Chemical Processing - October 2007 Chemical Processing - October 2007 - Chemical Processing - October 2007 (Page Cover1) Chemical Processing - October 2007 - Chemical Processing - October 2007 (Page Cover2) Chemical Processing - October 2007 - Chemical Processing - October 2007 (Page 3) Chemical Processing - October 2007 - Chemical Processing - October 2007 (Page 4) Chemical Processing - October 2007 - Contents (Page 5) Chemical Processing - October 2007 - Contents (Page 6) Chemical Processing - October 2007 - From the Editor (Page 7) Chemical Processing - October 2007 - From the Editor (Page 8) Chemical Processing - October 2007 - ChemicalProcessing.com (Page 9) Chemical Processing - October 2007 - ChemicalProcessing.com (Page 10) Chemical Processing - October 2007 - Field Notes (Page 11) Chemical Processing - October 2007 - Field Notes (Page 12) Chemical Processing - October 2007 - In Process (Page 13) Chemical Processing - October 2007 - In Process (Page 14) Chemical Processing - October 2007 - In Process (Page 15) Chemical Processing - October 2007 - In Process (Page 16) Chemical Processing - October 2007 - Energy Saver (Page 17) Chemical Processing - October 2007 - Energy Saver (Page 18) Chemical Processing - October 2007 - Compliance Advisor (Page 19) Chemical Processing - October 2007 - Biofeedstocks See Real Growth (Page 20) Chemical Processing - October 2007 - Biofeedstocks See Real Growth (Page 21) Chemical Processing - October 2007 - Biofeedstocks See Real Growth (Page 22) Chemical Processing - October 2007 - Biofeedstocks See Real Growth (Page 23) Chemical Processing - October 2007 - Biofeedstocks See Real Growth (Page 24) Chemical Processing - October 2007 - Biofeedstocks See Real Growth (Page 25) Chemical Processing - October 2007 - Become a Cyber-Security Pacesetter (Page 26) Chemical Processing - October 2007 - Become a Cyber-Security Pacesetter (Page 27) Chemical Processing - October 2007 - Become a Cyber-Security Pacesetter (Page 28) Chemical Processing - October 2007 - Become a Cyber-Security Pacesetter (Page 29) Chemical Processing - October 2007 - Become a Cyber-Security Pacesetter (Page 30) Chemical Processing - October 2007 - Become a Cyber-Security Pacesetter (Page 31) Chemical Processing - October 2007 - Go Beyond Condition Monitoring (Page 32) Chemical Processing - October 2007 - Go Beyond Condition Monitoring (Page 33) Chemical Processing - October 2007 - Go Beyond Condition Monitoring (Page 34) Chemical Processing - October 2007 - Go Beyond Condition Monitoring (Page 35) Chemical Processing - October 2007 - Go Beyond Condition Monitoring (Page 36) Chemical Processing - October 2007 - Go Beyond Condition Monitoring (Page 37) Chemical Processing - October 2007 - Disposable Equipment Earns Lasting Role (Page 38) Chemical Processing - October 2007 - Disposable Equipment Earns Lasting Role (Page 39) Chemical Processing - October 2007 - Disposable Equipment Earns Lasting Role (Page 40) Chemical Processing - October 2007 - Disposable Equipment Earns Lasting Role (Page 41) Chemical Processing - October 2007 - Disposable Equipment Earns Lasting Role (Page 42) Chemical Processing - October 2007 - Disposable Equipment Earns Lasting Role (Page 43) Chemical Processing - October 2007 - Disposable Equipment Earns Lasting Role (Page 44) Chemical Processing - October 2007 - Improve Control Loop Performance (Page 45) Chemical Processing - October 2007 - Improve Control Loop Performance (Page 46) Chemical Processing - October 2007 - Improve Control Loop Performance (Page 47) Chemical Processing - October 2007 - Improve Control Loop Performance (Page 48) Chemical Processing - October 2007 - Improve Control Loop Performance (Page 49) Chemical Processing - October 2007 - Improve Control Loop Performance (Page 50) Chemical Processing - October 2007 - Ethanol Plant Boosts Output and Saves Energy (Page 51) Chemical Processing - October 2007 - Ethanol Plant Boosts Output and Saves Energy (Page 52) Chemical Processing - October 2007 - Ethanol Plant Boosts Output and Saves Energy (Page 53) Chemical Processing - October 2007 - Process Puzzler (Page 54) Chemical Processing - October 2007 - Plant InSites (Page 55) Chemical Processing - October 2007 - Equipment & Services (Page 56) Chemical Processing - October 2007 - Equipment & Services (Page 57) Chemical Processing - October 2007 - Ad Lits (Page 58) Chemical Processing - October 2007 - Ad Lits (Page 59) Chemical Processing - October 2007 - Ad Lits (Page 60) Chemical Processing - October 2007 - Product Spotlight/Classifieds (Page 61) Chemical Processing - October 2007 - Product Spotlight/Classifieds (Page 62) Chemical Processing - October 2007 - Product Spotlight/Classifieds (Page 63) Chemical Processing - October 2007 - Product Spotlight/Classifieds (Page 64) Chemical Processing - October 2007 - Ad Index (Page 65) Chemical Processing - October 2007 - End Point (Page 66) Chemical Processing - October 2007 - End Point (Page Cover3) Chemical Processing - October 2007 - End Point (Page Cover4)
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