Plant Services - February 2008 - (Page 32) W hat is a Best Practice? We’re partial to the Society of Maintenance and Reliability Professionals (SMRP) definition: “A Best Practice is a process, technique or innovative use of resources that has a proven record of success in providing significant improvement in cost, schedule, quality, performance, safety, environment or other measurable factors that impact the health of an organization.” SMRP committee members and contributors are doing the industrial maintenance and asset management profession a great service by defining terminology, building consensus standards and collecting a body of knowledge that includes Best Practices. The SMRP’s formal process of soliciting proposals, submitting them to its membership for comment, refining and agreeing upon the results, and making them available to all, is invaluable. But defining Best Practices only gets you part of the way. To implement them, most companies and individuals need concrete examples that demonstrate how to introduce them, show the potential payoffs in both qualitative and quantitative terms, and provide inspiration for those who must overcome cultural inertia and make effective changes. That’s why we offer the Plant Services Best Practices Awards. All that’s needed to enter is a story about an application that fits the SMRP definition. Entries may be submitted by plant personnel, vendors, engineering firms, consultants or anyone who is familiar with the application and has permission to make it public knowledge. Entries submitted by Sept. 1, 2007 were included in this year’s selection. We edited them as necessary for clarity, divided them into four categories, and posted them behind registration pages in a secluded region of www.PlantServices.com. We wrote summaries of every proposed Best Practice and its results (leaving out any product or company names), and in December we e-mailed the summaries to registered Plant Services readers, inviting them to vote by registering and accessing the full stories. Registration is used only to ensure the integrity of the voting process – information is not shared with others or used for any other purpose. The winners presented here were determined by tallying the number of qualified readers who had accessed each entry. On the following pages you’ll find comprehensive excerpts of this year’s winning stories, as well as brief descriptions of the runners-up. The full stories can be conveniently accessed at www.PlantServices.com/bestpractices. We think you’ll find valuable advice and useful examples among both the winners and the runners-up, and hope you’ll find inspiration to enter your favorite technique, tool or technology for the 2009 Best Practices Awards. If you have a story about an application you think qualifies as a Best Practice, you can find entry information at www.PlantServices.com/bestpractices. We want to thank those of you who responded to our e-mailed ballot, not only for helping to select the winners, but also for being interested in improving their operations, and thus all our lives, by learning from the application stories. We also thank all who entered for being willing to share the results of your fine work with your peers, and for taking the time and making the effort to write it up. We encourage everyone to enter the 2009 Plant Services Best Practices Awards. 32 www.PLANTSERVICES.com February 2008 http://www.PlantServices.com http://www.PlantServices.com/bestpractices http://www.PlantServices.com/bestpractices http://www.PLANTSERVICES.com
Table of Contents Feed for the Digital Edition of Plant Services - February 2008 Plant Services - February 2008 Contents From the Editor Letters The PS Files Up and Running Crisis Corner What Works Asset Manager: Why Six Sigma? Technology Toolbox: Ensuring a Calm Response Cover Story: Best Practices Awards Lubricants: A Slick Success Story Motors: Reliable Torque Compressors: Before You Call for Help Web Hunter: Exploiting Intellectual Capital In the Trenches Product Picks Classifieds Fast Facts Energy Expert: Energy, Climate and Food Plant Services - February 2008 Plant Services - February 2008 - Plant Services - February 2008 (Page Cover1) Plant Services - February 2008 - Plant Services - February 2008 (Page Cover2) Plant Services - February 2008 - Plant Services - February 2008 (Page 3) Plant Services - February 2008 - Plant Services - February 2008 (Page 4) Plant Services - February 2008 - Contents (Page 5) Plant Services - February 2008 - Contents (Page 6) Plant Services - February 2008 - From the Editor (Page 7) Plant Services - February 2008 - From the Editor (Page 8) Plant Services - February 2008 - Letters (Page 9) Plant Services - February 2008 - Letters (Page 10) Plant Services - February 2008 - The PS Files (Page 11) Plant Services - February 2008 - The PS Files (Page 12) Plant Services - February 2008 - Up and Running (Page 13) Plant Services - February 2008 - Up and Running (Page 14) Plant Services - February 2008 - Up and Running (Page 15) Plant Services - February 2008 - Up and Running (Page 16) Plant Services - February 2008 - Up and Running (Page 17) Plant Services - February 2008 - Up and Running (Page 18) Plant Services - February 2008 - Up and Running (Page 19) Plant Services - February 2008 - Up and Running (Page 20) Plant Services - February 2008 - Crisis Corner (Page 21) Plant Services - February 2008 - Crisis Corner (Page 22) Plant Services - February 2008 - What Works (Page 23) Plant Services - February 2008 - What Works (Page 24) Plant Services - February 2008 - What Works (Page 25) Plant Services - February 2008 - What Works (Page 26) Plant Services - February 2008 - Asset Manager: Why Six Sigma? (Page 27) Plant Services - February 2008 - Asset Manager: Why Six Sigma? (Page 28) Plant Services - February 2008 - Asset Manager: Why Six Sigma? (Page 29) Plant Services - February 2008 - Asset Manager: Why Six Sigma? (Page 30) Plant Services - February 2008 - Technology Toolbox: Ensuring a Calm Response (Page 31) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 32) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 33) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 34) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 35) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 36) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 37) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 38) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 39) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 40) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 41) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 42) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 43) Plant Services - February 2008 - Cover Story: Best Practices Awards (Page 44) Plant Services - February 2008 - Lubricants: A Slick Success Story (Page 45) Plant Services - February 2008 - Lubricants: A Slick Success Story (Page 46) Plant Services - February 2008 - Lubricants: A Slick Success Story (Page 47) Plant Services - February 2008 - Motors: Reliable Torque (Page 48) Plant Services - February 2008 - Motors: Reliable Torque (Page 49) Plant Services - February 2008 - Motors: Reliable Torque (Page 50) Plant Services - February 2008 - Motors: Reliable Torque (Page 51) Plant Services - February 2008 - Compressors: Before You Call for Help (Page 52) Plant Services - February 2008 - Compressors: Before You Call for Help (Page 53) Plant Services - February 2008 - Compressors: Before You Call for Help (Page 54) Plant Services - February 2008 - Compressors: Before You Call for Help (Page 55) Plant Services - February 2008 - Compressors: Before You Call for Help (Page 56) Plant Services - February 2008 - Web Hunter: Exploiting Intellectual Capital (Page 57) Plant Services - February 2008 - Web Hunter: Exploiting Intellectual Capital (Page 58) Plant Services - February 2008 - Web Hunter: Exploiting Intellectual Capital (Page 59) Plant Services - February 2008 - Web Hunter: Exploiting Intellectual Capital (Page 60) Plant Services - February 2008 - In the Trenches (Page 61) Plant Services - February 2008 - In the Trenches (Page 62) Plant Services - February 2008 - In the Trenches (Page 63) Plant Services - February 2008 - In the Trenches (Page 64) Plant Services - February 2008 - In the Trenches (Page 65) Plant Services - February 2008 - In the Trenches (Page 66) Plant Services - February 2008 - Product Picks (Page 67) Plant Services - February 2008 - Product Picks (Page 68) Plant Services - February 2008 - Product Picks (Page 69) Plant Services - February 2008 - Product Picks (Page 70) Plant Services - February 2008 - Product Picks (Page 71) Plant Services - February 2008 - Classifieds (Page 72) Plant Services - February 2008 - Fast Facts (Page 73) Plant Services - February 2008 - Energy Expert: Energy, Climate and Food (Page 74) Plant Services - February 2008 - Energy Expert: Energy, Climate and Food (Page Cover3) Plant Services - February 2008 - Energy Expert: Energy, Climate and Food (Page Cover4)
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