Plant Services - December 2007 - (Page 3) GARLOCK Garlock MULTI-SWELL™ Delivers on Utility Company’s “Zero Leak Tolerance” Policy One major utility company had chronic leak problems in its turbine’s lube oil and seal oil systems. Flanges and gear pump casing covers were constant sources of leaks, resulting in oil loss and unsightly residue. The company tried various types of expanded PTFE (like engineered ring gaskets, sealants, and sheet forms), but nothing worked. Enter Garlock MULTI-SWELL—self-loading, selfsealing gaskets activated by contact with water or oil. Twice as compressible as standard fiber gaskets, the MULTI-SWELL gaskets were cut and installed easily—and they swelled immediately to ensure a tight, no-drip seal. MULTI-SWELL helped this utility deliver on its “Zero Leak Tolerance” program: the lube oil and seal oil systems have been leak free since the gaskets were installed more than two years ago. For more information, go to www.garlock.com HIGH-PERFORMANCE DYNAMIC SEALS Isn’t it time you take a closer look Does your isolator carry the Garlock® name? Only Garlock Bearing Isolators are designed with a unitizing element and patented Cam-Lock design for long lasting bearing protection. Unlike other isolators that use a simple o-ring, our unitizing element eliminates metal-to-metal contact that can create bearing contaminants such as o-ring fragments and bronze shavings that can lead to premature bearing failure. Our patented Cam-Lock design provides twice the retaining power. GUARDIAN™ Bearing Isolators can be easily installed by hand without the need for tools. They also won’t score the bore which can result in metal shards being released into the housing, damaging costly bearings. The GUARDIAN is also API 610 compliant. For more information go to www.klozure.com GARLOCK Mill Saves Millions with Garlock Sealing Solutions One U.S. mill needed to increase its plant’s efficiency—significantly reducing water consumption and tramp water, and increasing the mean time between repairs (MTBR). Garlock and a local distributor performed a complete rotating equipment audit of over 1,000 pumps and agitators, and determined which sealing techniques and products would be the most cost-effective and offer the best return on investment. We identified and eliminated 100 GPM of tramp water—approximately 50 million gallons of water per year—which has saved the mill $750,000 annually. This elimination and several operational improvements helped increase the concentration of black liquor to the recovery boiler by approximately 1 Baume point, which translates into an additional $1,000,000 in estimated annual cost reductions. FLUSH-GARD ® For more on FLUSH-GARD®, visit www.garlock.com World Headquarters: 1666 Division Street, Palmyra, NY 14522 USA 1.800.448.6688 www.garlock.com http://www.garlock.com http://www.klozure.com http://www.klozure.com http://www.garlock.com http://www.garlock.com http://www.garlock.com
Table of Contents Feed for the Digital Edition of Plant Services - December 2007 Plant Services - December 2007 Contents From the Editor: Orange Alert The PS Files: Pressed into Innovation Up and Running What Works: Samuel Adams Facility Refreshed in Cincinnati Energy Expert: Energy's "Perfect Storm" Technology Toolbox: Know Your Position Cover Story: Get a Grip on the Steamer Piping: Outside Looking In Web Hunter: Potpourri X In the Trenches: Making a Big Stink Boiler Room: Getting Educated Plant Services - December 2007 Plant Services - December 2007 - Plant Services - December 2007 (Page Cover1) Plant Services - December 2007 - Plant Services - December 2007 (Page Cover2) Plant Services - December 2007 - Plant Services - December 2007 (Page 3) Plant Services - December 2007 - Plant Services - December 2007 (Page 4) Plant Services - December 2007 - Contents (Page 5) Plant Services - December 2007 - Contents (Page 6) Plant Services - December 2007 - From the Editor: Orange Alert (Page 7) Plant Services - December 2007 - From the Editor: Orange Alert (Page 8) Plant Services - December 2007 - The PS Files: Pressed into Innovation (Page 9) Plant Services - December 2007 - The PS Files: Pressed into Innovation (Page 10) Plant Services - December 2007 - Up and Running (Page 11) Plant Services - December 2007 - Up and Running (Page 12) Plant Services - December 2007 - What Works: Samuel Adams Facility Refreshed in Cincinnati (Page 13) Plant Services - December 2007 - What Works: Samuel Adams Facility Refreshed in Cincinnati (Page 14) Plant Services - December 2007 - Energy Expert: Energy's "Perfect Storm" (Page 15) Plant Services - December 2007 - Energy Expert: Energy's "Perfect Storm" (Page 16) Plant Services - December 2007 - Technology Toolbox: Know Your Position (Page 17) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 18) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 19) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 20) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 21) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 22) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 23) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 24) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 25) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 26) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 27) Plant Services - December 2007 - Piping: Outside Looking In (Page 28) Plant Services - December 2007 - Piping: Outside Looking In (Page 29) Plant Services - December 2007 - Piping: Outside Looking In (Page 30) Plant Services - December 2007 - Piping: Outside Looking In (Page 31) Plant Services - December 2007 - Piping: Outside Looking In (Page 32) Plant Services - December 2007 - Web Hunter: Potpourri X (Page 33) Plant Services - December 2007 - Web Hunter: Potpourri X (Page 34) Plant Services - December 2007 - Web Hunter: Potpourri X (Page 35) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 36) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 37) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 38) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 39) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 40) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 41) Plant Services - December 2007 - Boiler Room: Getting Educated (Page 42) Plant Services - December 2007 - Boiler Room: Getting Educated (Page Cover3) Plant Services - December 2007 - Boiler Room: Getting Educated (Page Cover4)
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