Plant Services - December 2007 - (Page 7) FROM THE EDITOR mike brenner, group publisher mbrenner@putman.net editorial staff paul studebaker, cmrp pstudebaker@putman.net russell l. kratowicz, p.e. cmrp editor in chief executive editor managing editor senior web editor senior technical editor group art director art director contributing editor contributing editor contributing editor contributing editor contributing editor contributing editor russk@putman.net ken schnepf Orange alert With maintenance like this, who needs terrorism? kschnepf@putman.net michael ermitage dan hebert, p.e., mermitage@putman.net dhebert@putman.net stephen c. herner jennifer dakas sherner@putman.net jdakas@putman.net david berger, p.eng. peter garforth sheila kennedy joel leonard r. keith mobley, cmrp ricky smith, cmrp A publication services carmela kappel jerry clark jack jones ckappel@putman.net jclark@putman.net jjones@putman.net rita fitzgerald assistant to the publisher v.p., circulation circulation director production manager reprints marketing manager rfitzgerald@putman.net claudia stachowiak Foster Reprints claudia@fostereprints.com (866) 879-9144 ext. 121 administrative staff john m. cappelletti julie cappelletti-lange keith larson rose southard president/ceo vice president v.p., content it director PLANT SERVICES (ISSN 0199-8013) is published Junely by Putman Media, Inc., 555 West Pierce Road, Suite 301, Itasca, IL 60143. Phone (630) 467-1300, Fax (847) 291-4816. Periodicals Postage paid at Itasca, IL and additional mailing offices. Canada Post International Publications Mail Product Sales Agreement No. 40028661. Canadian Mail Distributor Information: Frontier/BWI,PO Box 1051, Fort Erie, Ontario, Canada, L2A 5N8. Printed in U.S.A. POSTMASTER: Send address changes to PLANT SERVICES, Putman Media, Inc., PO Box 3435, Northbrook, IL 60065-3435. SUBSCRIPTIONS: Qualified reader subscriptions are accepted from PLANT SERVICES managers, supervisors and engineers in manufacturing plants in the U.S. and Canada. To apply for qualified-reader subscriptions, please go to www.plantservices.com. To non-qualified subscribers in the U.S., subscriptions are $96 per year. Single copies are $15, except the August and October issues which are $36. Canadian and foreign annual subscriptions are accepted at $145 (Foreign airmail $200/ yr). Single copies are $81. © 2007 by Putman Media, Inc. All rights reserved. The contents of this publication may not be reproduced in whole or in part without consent of the copyright owner. In an effort to more closely align with our business partners in a manner that provides the most value to our readers, content published in PLANT SERVICES magazine appears on the public domain of PLANT SERVICES’ Website, and may also appear on Websites that apply to our growing marketplace. Putman Media, Inc. also publishes THE JOURNAL, CHEMICAL PROCESSING, CONTROL, CONTROL DESIGN, FOOD PROCESSING, INDUSTRIAL NETWORKING and PHARMACEUTICAL MANUFACTURING. PLANT SERVICES assumes no responsibility for validity of claims in items published. As I write, the cause of the explosion s the latest in a series of hasn’t been determined. If it follows the events that includes floodusual root-cause analysis pattern, it will ing New Orleans, neglecting turn out to be a breach of procedure Walter Reed Army Medical Center blamed at least in part on a system that and collapsing the I-35W bridge doesn’t adequately prevent such a breach over the Mississippi in Minneapolis, – in layman’s terms, someone made a the November 28 explosion on a mamistake and no one caught it in time. jor Canadian-U.S. crude-oil pipeMaybe what the United States needs line showed once again that terroris a Department of Homeland Integrity ists would be hard-pressed to match to match our Department of Homeland the damage we can do to ourselves Security. We could invest a few of the with engineering, maintenance and billions of dollars we spend trying to management mistakes. fend off external threats The explosion killed on educating people two maintenance workers. Maybe what about the costs and value Then it spooked speculaof sound infrastructure, tors into raising oil prices the United by more than $3 a barrel States needs is the payback on intelligent maintenance and the into $95 on November 29. a Department dispensable roles of reliThose of us in the rapidlyof Homeland ability-enforcement perfreezing Midwest were sonnel including facility terrorized by loose talk Integrity. managers, engineers and of fuel oil and gasoline technicians. shortages, and only someThe Corps of Engineers could become what reassured when U.S. Department the core of a national effort to recruit, of Energy spokesperson Megan Barnett train and employ an army of experts promised to consider tapping the U.S. to search out, identify and exorcise the Strategic Petroleum Reserve. structural and procedural deficiencies Later that day, oil futures investors that daily threaten our citizens. discovered that the incident would have We’d save lives, improve our envino appreciable effect on U.S. supplies beronment, and increase the efficiency of cause the pipeline was already shut down our infrastructure. If we did it right, we for maintenance and would be back in ought to be able to make a profit. service in three days. Who’s with me? The two human casualties, Enbridge Energy Partners maintenance workers Dave Mussati Jr. and Steve Arnovich, were performing scheduled maintenance on the underground pipeline. Workers PAUL STUDEBAKER, CMRP had successfully replaced a segment of EDITOR IN CHIEF pipe that had a pinhole leak when the pstudebaker@putman.net explosion occurred. (630) 467-1300 ext. 433 www.PLANTSERVICES.com December 2007 http://www.plantservices.com http://www.PLANTSERVICES.com
Table of Contents Feed for the Digital Edition of Plant Services - December 2007 Plant Services - December 2007 Contents From the Editor: Orange Alert The PS Files: Pressed into Innovation Up and Running What Works: Samuel Adams Facility Refreshed in Cincinnati Energy Expert: Energy's "Perfect Storm" Technology Toolbox: Know Your Position Cover Story: Get a Grip on the Steamer Piping: Outside Looking In Web Hunter: Potpourri X In the Trenches: Making a Big Stink Boiler Room: Getting Educated Plant Services - December 2007 Plant Services - December 2007 - Plant Services - December 2007 (Page Cover1) Plant Services - December 2007 - Plant Services - December 2007 (Page Cover2) Plant Services - December 2007 - Plant Services - December 2007 (Page 3) Plant Services - December 2007 - Plant Services - December 2007 (Page 4) Plant Services - December 2007 - Contents (Page 5) Plant Services - December 2007 - Contents (Page 6) Plant Services - December 2007 - From the Editor: Orange Alert (Page 7) Plant Services - December 2007 - From the Editor: Orange Alert (Page 8) Plant Services - December 2007 - The PS Files: Pressed into Innovation (Page 9) Plant Services - December 2007 - The PS Files: Pressed into Innovation (Page 10) Plant Services - December 2007 - Up and Running (Page 11) Plant Services - December 2007 - Up and Running (Page 12) Plant Services - December 2007 - What Works: Samuel Adams Facility Refreshed in Cincinnati (Page 13) Plant Services - December 2007 - What Works: Samuel Adams Facility Refreshed in Cincinnati (Page 14) Plant Services - December 2007 - Energy Expert: Energy's "Perfect Storm" (Page 15) Plant Services - December 2007 - Energy Expert: Energy's "Perfect Storm" (Page 16) Plant Services - December 2007 - Technology Toolbox: Know Your Position (Page 17) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 18) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 19) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 20) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 21) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 22) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 23) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 24) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 25) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 26) Plant Services - December 2007 - Cover Story: Get a Grip on the Steamer (Page 27) Plant Services - December 2007 - Piping: Outside Looking In (Page 28) Plant Services - December 2007 - Piping: Outside Looking In (Page 29) Plant Services - December 2007 - Piping: Outside Looking In (Page 30) Plant Services - December 2007 - Piping: Outside Looking In (Page 31) Plant Services - December 2007 - Piping: Outside Looking In (Page 32) Plant Services - December 2007 - Web Hunter: Potpourri X (Page 33) Plant Services - December 2007 - Web Hunter: Potpourri X (Page 34) Plant Services - December 2007 - Web Hunter: Potpourri X (Page 35) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 36) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 37) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 38) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 39) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 40) Plant Services - December 2007 - In the Trenches: Making a Big Stink (Page 41) Plant Services - December 2007 - Boiler Room: Getting Educated (Page 42) Plant Services - December 2007 - Boiler Room: Getting Educated (Page Cover3) Plant Services - December 2007 - Boiler Room: Getting Educated (Page Cover4)
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