Parcel - October 2008 - (Page 24) operations MOVING FROM MANUAL TO AUTOMATED FULFILLMENT Part III: A comprehensive guide to weighing your options By Dennis Dearth W LOEBBAKA: Various automation solutions had been considered over the years. However, none were adopted due to the nature of the business at the time. When one of our key clients began to experience 60% club membership growth, our manual pick and pack processes soon required us to flex in 20 additional temps on top of the 20 already augmenting our permanent staff. We just could not keep up with demand otherwise, but it was painfully clear that this was not profitable and unsustainable for future growth. Continuing to add headcount was simply not the answer. DEARTH: So the automation adoption decision was easy at that point then? LOEBBAKA: Well, the issue itself was certainly clear. As with all significant capital and process investments, however, we had to develop the financial models for ROI and select the most appropriate automation solution and then prove our case for automation to senior management. The key was to understand that this was a viable, growing aspect of the business and that to ensure continued success with our current clients — let alone grow the base — we had to invest in solutions that could help us become less manually constrained and get product out the door more quickly and efficiently. DEARTH: I’m sure that you set some specific project goals — how did you define and measure success and how did your results compare? LOEBBAKA: Yes, we did set specific goals that we intended to achieve with this project. First, we wanted to ensure that we never exceeded a two-day service level for any regular shipment from the point of order receipt through pushing the package out the door. We have been roughly 85% successful in meeting or exceeding this goal. So, pretty good but we can continue to improve. Additionally, we intended that our fulfillment cycle for comwww.PARCELindustry.com elcome to the final portion of our three-part series, Moving from Manual to Automated Fulfillment. In the first portion, we discussed considerations for adopting automation vs. expanding manual operations, how to arrive at “real” costs in the comparison of the two and some suggestions on how to structure the project. Part II addresses how to determine the feasibility of tackling these kinds of projects internally, what level of planning and resource commitment is required from the client side, how long it may take and the pieces involved in switching over to automation. In Part III, we will finish with a project-specific discussion with our client, Paul Loebbaka, the Managing Director of Fulfillment for Alta Resources. DEARTH: Paul, let’s start by giving some background on Alta Resources — who are they? LOEBBAKA: Alta Resources provides a range of outsourced services including relationship sales, one-to-one marketing, consumer direct-order marketing, consumer care, business intelligence, IT services and fulfillment for a variety of customers across diverse industries. Our origins are in the customer relationship and service end of the business, which then naturally grew to include fulfillment as a means of providing additional service offerings to our clients. DEARTH: What drove the automation adoption decision in your case? 24 October 2008 http://www.PARCELindustry.com
Table of Contents Feed for the Digital Edition of Parcel - October 2008 Parcel - October 2008 Contents Editor's Note What Would Augello Say? Best Practices Survey Results Going with the Flow Is Your Parcel Network Optimized? Last (Mile), but Not Least Moving From Manual to Automated Fulfillment A Race for Excellence Making Ends Meet Is Your Job Killing You? Software Selection Demystified Controlling Costs On the Mark Product Profile New Products & Services Advertiser Index Wrap Up Parcel - October 2008 Parcel - October 2008 - Parcel - October 2008 (Page Cover1) Parcel - October 2008 - Parcel - October 2008 (Page Cover2) Parcel - October 2008 - Parcel - October 2008 (Page 3) Parcel - October 2008 - Contents (Page 4) Parcel - October 2008 - Contents (Page 5) Parcel - October 2008 - Editor's Note (Page 6) Parcel - October 2008 - Editor's Note (Page 7) Parcel - October 2008 - What Would Augello Say? (Page 8) Parcel - October 2008 - What Would Augello Say? (Page 9) Parcel - October 2008 - Best Practices Survey Results (Page 10) Parcel - October 2008 - Best Practices Survey Results (Page 11) Parcel - October 2008 - Best Practices Survey Results (Page 12) Parcel - October 2008 - Best Practices Survey Results (Page 13) Parcel - October 2008 - Best Practices Survey Results (Page 14) Parcel - October 2008 - Best Practices Survey Results (Page 15) Parcel - October 2008 - Going with the Flow (Page 16) Parcel - October 2008 - Going with the Flow (Page 17) Parcel - October 2008 - Is Your Parcel Network Optimized? (Page 18) Parcel - October 2008 - Is Your Parcel Network Optimized? (Page 19) Parcel - October 2008 - Last (Mile), but Not Least (Page 20) Parcel - October 2008 - Last (Mile), but Not Least (Page 21) Parcel - October 2008 - Last (Mile), but Not Least (Page 22) Parcel - October 2008 - Last (Mile), but Not Least (Page 23) Parcel - October 2008 - Moving From Manual to Automated Fulfillment (Page 24) Parcel - October 2008 - Moving From Manual to Automated Fulfillment (Page 25) Parcel - October 2008 - A Race for Excellence (Page 26) Parcel - October 2008 - A Race for Excellence (Page 27) Parcel - October 2008 - Making Ends Meet (Page 28) Parcel - October 2008 - Making Ends Meet (Page 29) Parcel - October 2008 - Is Your Job Killing You? (Page 30) Parcel - October 2008 - Is Your Job Killing You? (Page 31) Parcel - October 2008 - Software Selection Demystified (Page 32) Parcel - October 2008 - Software Selection Demystified (Page 33) Parcel - October 2008 - Software Selection Demystified (Page 34) Parcel - October 2008 - Software Selection Demystified (Page 35) Parcel - October 2008 - Controlling Costs (Page 36) Parcel - October 2008 - Controlling Costs (Page 37) Parcel - October 2008 - On the Mark (Page 38) Parcel - October 2008 - On the Mark (Page 39) Parcel - October 2008 - Product Profile (Page 40) Parcel - October 2008 - Advertiser Index (Page 41) Parcel - October 2008 - Wrap Up (Page 42) Parcel - October 2008 - Wrap Up (Page Cover3) Parcel - October 2008 - Wrap Up (Page Cover4)
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