Up Time Magazine- August/September 2008

ABC Company - Transformational Analytics Plot Year 2007 0.1 1 5 10 Production Slope - Entitlement Turkey Creek Red River Big Bend Eagle Cliff Marsh Point develop a business level improvement plan. In a proactive manner and parallel path, 30 the “ABC” Asset Pro50 ductivity Champion 70 concluded that “ABC” needed services that 90 could help them iden95 106,000 Ton Total Losses Potential tify specific improve98 $159 MM Profit Loss ment projects they @ $1500/Ton Gross Margin 99 could implement to remove at least 70% of the identified imPR% - Goal Target > 90% provement potential 99.9 gap. This called for 0.1 .2 .3 .5 1 2 3 5 7 10 20 30 50 100 300 5001000 a detailed approach Daily Production (Tons) that utilizes a few proven Six Sigma, Figure 8 - ABC Company, 2007 Transformational Analytics Plot Lean Manufacturing plant capacity of 73,000 Tons for the competiand Reliability tools tor site. that the LSP has successfully implemented to help clients improve their overall bottom-line At this point, the team displayed extreme excite- profitability. The Transformational Analytics apment and alerted the sponsoring leaders to this proach is outlined in Figure 9. finding. The WOW factor prompted these leaders to ask the team to drive “Transformational The “ABC” Asset Productivity Champion was so Analytics” down to each individual plant site and intrigued with the Transformation Analytics apReliability % Typical Production - Entitlement Asset Optimization Losses Process Optimization Losses $COUR - $MM $COV - $MM 16.95 327.8 17079 36113 25.65 4.2 19.0 133.3 15630 10373 23.4 15.6 49.32 21.4 78.8 183.9 120.1 187.0 3636 5722 9569 3767 1822 2558 8.6 5.5 14.4 2.7 5.7 3.8 The Reliability Transformation Workshop at IMC-2008 December 9th-11th Learn how to help the fictitious ABC Company make “The Reliability Transformation” at the International Maintenance Conference, IMC-2008, December 8-11 in Bonita Springs, Florida. This three day interactive experience features some of the top reliability experts in the world - the participants. Allied Reliability, Ron Moore Group and ReliabilityWeb.com present the much anticipated, Reliability Transformation Workshop. Each day will build on the previous day as you make the decisions to move ABC Company forward in its journey to reliability excellence. For more information, visit www.maintenanceconference.com 4-20 MA OUTPUT PRODUCTS IMI Sensors complete line of 4-20 mA output products provide reliable machinery health information that is fully compatible to existing Plant Information (PI) systems, assisting maintenance and reliability professionals in making critical manufacturing decisions. Quality Products: ■ 4-20 mA Output Industrial Vibration Sensors ■ Vibration Transmitters (Sensor and DIN Rail packages) ■ Patented Bearing Fault Detector ■ Exclusive Reciprocating Machinery Protector ■ Vibration Switches ■ Hazardous Area Approved Models ■ Full line of Meters, Enclosures, Cables and Accessories Toll Free in USA 800-959-4464 ■ 24-hour SensorLineSM 716-684-0003 E-mail imi@pcb.com ■ www.imi-sensors.com/UPT3 ISO 9001:2000 Certified ■ AS9100:2004 Certified www.uptimemagazine.com 13 © 2008 PCB Group, Inc. SensorLine is a service mark of PCB Group, Inc. PCB, ICP and IMI with associated logo are registered trademarks of PCB Group, Inc. Reliable 24/7 Machinery Protection at a Fraction of the Cost. http://www.reliabilityweb.com http://www.reliabilityweb.com http://www.maintenanceconference.com http://www.imi-sensors.com/UPT3 http://www.imi-sensors.com/UPT3 http://www.uptimemagazine.com

Table of Contents Feed for the Digital Edition of Up Time Magazine- August/September 2008

Up Time Magazine- August/September 2008 Contents Upfront Upclose Information Technology Lubrication Infrared Maintenance Management Motor Testing Precision Maintenance Reliability Ultrasound Vibration Upgrade

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