CSE Pure Power - Fall 2008 - (Page 20) ❯❯ PURE POWER // FALL 2008 20 cover story is shown in Figure 3, with a reduced flow rate once every day from July 6 through July 18. The switch from CHP cooling only mode to simultaneous cooling mode occurred whenever the absorber output alone could not satisfy the hotel demand for chilling. In this case, the absorber capacity could not suppress the chilled water temperature returning from the hotel (returning temperature) to the desired setpoint for the chilled water temperature required to cool the hotel. The chilled water temperature leaving the absorber (leaving temperature) could be used for mode control if a parallel chiller was not present. However, with the electric chiller, the returning temperature was a proper indicator that the absorber was not keeping up with the demand and that simultaneous mode should be initiated. The general sequence when switching from CHP mode to simultaneous mode was: ■ The absorption chiller output satisfied the hotel demand as indicated by stable and acceptably low returning temperature. ■ As the hotel demand grew, the diverter valve closed to deliver increasing energy to the absorber and to try to maintain absorber leaving temperature. However, both return and leaving temperatures increased. ■ When the returning temperature exceeded a “high” setpoint, the motorized valves of Figure 1 activated and the electric chiller started to achieve the simultaneous mode. ■ The absorber chilled water flow rate dropped suddenly by 100 gpm. The lower demand on the absorber required the diverter valve to open to maintain the absorber leaving temperature setpoint even though the return temperature was high. ■ The hotel demand was not satisfied until the electric chiller output and the reduced absorber output stabilized the return temperature. ■ CHP cooling only mode was re-established only after the hotel www.purepowermagazine.com Lessons learned Combined heat and power (CHP) systems applied to the built environment have created a series of new entrants supplying predesigned and engineered energy solutions, which are likely to grow in their usage. The CHP plants are more complex and require systematic approaches to commissioning. Current commissioning practices appear to be intuitive and not systematic. General themes arising out of this review are: ■ A written commissioning report is essential to determine exactly what was tested and how the tests were accomplished ■ All essential elements must be tested to ensure functional performance ■ If timing and weather precludes performance testing of certain systems, arrangements should be made to perform these tests at a later date ■ Site engineering is a vital ingredient particularly for retrofit CHP installations because as-built drawings of complete building systems are often inaccurate or incomplete ■ In retrofit situations, series flow should be used on all CHP thermal loops to balance flow and eliminate pumping problems ■ Balancing valves are essential to assure flows are correct. ence, which concluded that high levels of chilling were required every hour of the year. While electrical load was easily determined from utility electricity bills, it was not as easy to determine thermal loads, particularly chilling loads. Perhaps this design flaw suggests the need for a new assessment approach to measuring thermal system performance prior to building retrofits. The second design flaw stems from the integration of the absorption chiller into the existing chilled water circuit, which led to a 100 gpm absorption chilled water drop when the electric chillers were engaged. This untimely reduction in flow dramatically reduces the CHP performance. This critical design/operating flaw provides an important planning lesson, that if timing and/or weather precludes certain testing, then allowance must be made to perform critical testing when the timing/weather is right. ABOUT THE AUTHOR demand reduced sufficiently to allow the returning temperature to drop below a “low” setpoint (5 F lower than the “high” setpoint to reduce mode cycling). Sweetser is president of EXERGY Partners Group, Herndon, Va., which he founded in 1998 as a consulting firm designed to capitalize on opportunities arising out of utility deregulation and global climate change in the energy and construction industry. Sweetser has spent 36 years commercializing advanced energy, refrigeration, and HVAC technology. OBSERVATIONS The commissioning process for this cooling and power system took place in the winter, which precluded meaningful interaction between the CHP absorption chiller and the hotel’s existing electric chillers as the cooling load was low. Thus, two critical design deficiencies were not uncovered. The anticipated chilling level was based on both predictions and experi- ACKNOWLEDGMENTS The U.S. Dept. of Energy and Oak Ridge National Laboratory have provided continuing support for energy-efficient CHP systems, including the demonstration project described in this article and support for the CHP commissioning assessment. Timothy Wagner of United Technologies Research Center provided data and review for the case study. http://www.purepowermagazine.com
Table of Contents Feed for the Digital Edition of CSE Pure Power - Fall 2008 CSE Pure Power - Fall 2008 In the News Commissioning CHP Enhancing Emergency Lighting Data Centers for Uncle Sam Handling a Nuisance Trip Sustainable Projects and Partnerships New Products Ad Index CSE Pure Power - Fall 2008 CSE Pure Power - Fall 2008 - CSE Pure Power - Fall 2008 (Page Cover1) CSE Pure Power - Fall 2008 - CSE Pure Power - Fall 2008 (Page Cover2) CSE Pure Power - Fall 2008 - CSE Pure Power - Fall 2008 (Page 1) CSE Pure Power - Fall 2008 - CSE Pure Power - Fall 2008 (Page 2) CSE Pure Power - Fall 2008 - CSE Pure Power - Fall 2008 (Page 3) CSE Pure Power - Fall 2008 - CSE Pure Power - Fall 2008 (Page 4) CSE Pure Power - Fall 2008 - In the News (Page 5) CSE Pure Power - Fall 2008 - In the News (Page 6) CSE Pure Power - Fall 2008 - In the News (Page 7) CSE Pure Power - Fall 2008 - In the News (Page 8) CSE Pure Power - Fall 2008 - In the News (Page 9) CSE Pure Power - Fall 2008 - In the News (Page 10) CSE Pure Power - Fall 2008 - In the News (Page 11) CSE Pure Power - Fall 2008 - In the News (Page 12) CSE Pure Power - Fall 2008 - In the News (Page 13) CSE Pure Power - Fall 2008 - Commissioning CHP (Page 14) CSE Pure Power - Fall 2008 - Commissioning CHP (Page 15) CSE Pure Power - Fall 2008 - Commissioning CHP (Page 16) CSE Pure Power - Fall 2008 - Commissioning CHP (Page 16A) CSE Pure Power - Fall 2008 - Commissioning CHP (Page 16B) CSE Pure Power - Fall 2008 - Commissioning CHP (Page 17) CSE Pure Power - Fall 2008 - Commissioning CHP (Page 18) CSE Pure Power - Fall 2008 - Commissioning CHP (Page 19) CSE Pure Power - Fall 2008 - Commissioning CHP (Page 20) CSE Pure Power - Fall 2008 - Commissioning CHP (Page 21) CSE Pure Power - Fall 2008 - Enhancing Emergency Lighting (Page 22) CSE Pure Power - Fall 2008 - Enhancing Emergency Lighting (Page 23) CSE Pure Power - Fall 2008 - Enhancing Emergency Lighting (Page 24) CSE Pure Power - Fall 2008 - Enhancing Emergency Lighting (Page 25) CSE Pure Power - Fall 2008 - Data Centers for Uncle Sam (Page 26) CSE Pure Power - Fall 2008 - Data Centers for Uncle Sam (Page 27) CSE Pure Power - Fall 2008 - Data Centers for Uncle Sam (Page 28) CSE Pure Power - Fall 2008 - Data Centers for Uncle Sam (Page 29) CSE Pure Power - Fall 2008 - Data Centers for Uncle Sam (Page 30) CSE Pure Power - Fall 2008 - Data Centers for Uncle Sam (Page 31) CSE Pure Power - Fall 2008 - Handling a Nuisance Trip (Page 32) CSE Pure Power - Fall 2008 - Handling a Nuisance Trip (Page 33) CSE Pure Power - Fall 2008 - Handling a Nuisance Trip (Page 34) CSE Pure Power - Fall 2008 - Handling a Nuisance Trip (Page 35) CSE Pure Power - Fall 2008 - Handling a Nuisance Trip (Page 36) CSE Pure Power - Fall 2008 - Sustainable Projects and Partnerships (Page 37) CSE Pure Power - Fall 2008 - Sustainable Projects and Partnerships (Page 38) CSE Pure Power - Fall 2008 - Sustainable Projects and Partnerships (Page 39) CSE Pure Power - Fall 2008 - Sustainable Projects and Partnerships (Page 40) CSE Pure Power - Fall 2008 - New Products (Page 41) CSE Pure Power - Fall 2008 - New Products (Page 42) CSE Pure Power - Fall 2008 - New Products (Page 43) CSE Pure Power - Fall 2008 - Ad Index (Page 44) CSE Pure Power - Fall 2008 - Ad Index (Page Cover3) CSE Pure Power - Fall 2008 - Ad Index (Page Cover4)
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