Up Time Magazine - December 2008/January 2009 - (Page 32) on environmental conditions and operating temperature. Adjust as conditions change. • Periodically evaluate used oil in small systems statistically with oil analysis tests to confirm correct frequencies • Continuously monitor lubricant visually for color changes and contamination • Utilize oil analysis condition monitoring tests for large systems to establish lubricant changes • Utilize use of synthetics where appropriate to extend drain intervals especially under high operating temperature conditions • Cost of changing lubricant is minimal compared to potential equipment damage and downtime; therefore err on the side of changing too frequently Summary of Lubrication Best Practices • Assign lubricant program to one person • Conduct lubrication survey on equipment and keep updated • Develop lubrication scheduling through CMMS or other electronic program • Keep records of lubrication activities • Utilize OEM and lubricant supplier to ensure use of correct lubricant • Consolidate lubricants without compromising performance • Utilize competent personnel for lubrication and provide adequate training • Set equipment cleanliness as goal to proactive maintenance • Establish an effective oil analysis program for proactive and predictive maintenance • Practice continuous improvement with lubrication program VALVES AND TRAPS CAUSING EFFICIENCY LOSSES? Lubricant Supplier Selection An effective lubrication program is a partnership between the lubricant supplier and the end user. This includes both the lubricant manufacturer and distributor/marketer. Selecting the correct supplier is a very important step in establishing a world class lubrication program and should not be taken lightly. Don’t select or change suppliers based strictly on price. Product Price ULTRASONIC VALVE & TRAP LEAK DETECTION IMPROVING PERFORMANCE FOR MORE THAN ✦ Enhance Efficiency ✦ Increase Output ✦ Lower Heat Rate ✦ Reduce Maintenance Costs ✦ Avoid Unnecessary Repairs Quality Logistics 25 YEARS Technical Service LDS provides a systematic, time-proven method of improving cycle efficiency. We use our patented ValveAlyzer® System,custom databases, test procedures, physical inspections, ultrasonic testing, and complex thermal analysis to provide significant plant wide savings. Table 4 - Criteria for selecting a lubricant supplier The criteria in Table 4 should always be used in selecting a lubricant supplier. No one single factor such as price should determine the supplier selection. The following is a summary of each of the selection factors: Product Quality • Lubricants are not all created equal • Set minimum specifications through ASTM tests • Adhere to OEM guidelines • Request data from suppliers not reported on product data sheets where needed • Utilize outside laboratories to evaluate suppliers when appropriate Price • Never base selection of a lubricant december/january 2009 For more information, contact us today: 800-345-7157 www.leakdetect.com 32 http://www.leakdetect.com http://www.leakdetect.com
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