Circuits Assembly - February 2008 - (Page 34) Tech Tips board warpage. In addition, components that are localized to the area directly heated by a chimney heater on the bottom side may also attain liquidus temperatures. The EMPF has conducted profile experiments that varied the top and bottom heaters and measured temperatures at the chip top, board bottom, and target (internal thermocouple at solder ball area). The goal of the profile was to attain the liquidus temperature of the SAC 305 alloy (217°C) and then attain a peak that is 20°C higher. From the data, several conclusions can be made to fine-tune the profile. The most interesting and useful observation was that the average temperature (between the top and bottom heaters) approximated the target temperature at the interface. For example, when the top heat was 280°C and the bottom heat 200°C, the target thermocouple measurement at the BGA interface was 238°C, and the TC measurement at the top of the component was safe at 248°C. There were also many useful small empirical observations. For instance, the bottom board TC was on average 15°C lower than the average heat input. Based on The fourth edition of these observations and Printed Circuit Board Basics: the desire not to reflow the board bottom side, An Introduction to the PCB Industry the target temperatures by Dan Beaulieu and average heat inputs were determined. The time and duration of each stage is Order your copy of PCB Basics today! another consideration. The preheat stage Finally there’s an easy-to-read handbook depends on the mass of that explains the process and business the substrate, the preof printed circuit board manufacturheat temperature and ing in simple terms that anyone can airflow rates. When the understand! TC response becomes A must-read for those who are new to the industry and a valuable resource asymptotic (the temfor those who work in the industry, perature is no longer Printed Circuit Board Basics: An increasing rapidly and Introduction to the PCB Industry has flattened off ), the is the perfect book to help your cuszone duration may be tomers and employees understand the decreased. services your company provides to the Using thermocouPCB industry. ples to monitor the Authored by Dan Beaulieu, a 30-year industry veteran and a founding parttemperature response ner of D.B. Management Group, and edited by Mike Buetow, editor-in-chief of Printed Circuit Design & Manufacture magazine, the fourth edition of Printed of electronics being Circuit Board Basics contains: reworked, observa• An updated primer on single-sided, double-sided and multilayer tions can be made PCB manufacturing processes; such as end-of-zone • A review of new technologies such as embedded components and microvias temperatures and peak (HDI); temperatures. Using • Updated PCB specifications; these observations, • A history of the industry; modifications to the • Detailed, updated graphics – including over 45 color photos and illustrations; system heaters can be • An updated glossary of terms and definitions (twice the size of the glossary in previous editions); adjusted incrementally • And much more! to improve the attachment process. These Order your copy of Printed Circuit Board Basics today are key elements to for only $34.95 plus shipping and handling! proper temperature profiling. ■ Now Available! ONLY $34.95 To order, visit: pcdandf.com/cms/basics 34 Circuits Assembly FEBRUARY 2008 Printed Circuit Board Basics • 81 pages • ISBN 0-9743561-0-7 circuitsassembly.com http://www.pcdandf.com/cms/basics pcdandf.com/cms/basics http://www.pcdandf.com/cms/basics circuitsassembly.com
Table of Contents Feed for the Digital Edition of Circuits Assembly - February 2008 Circuits Assembly - February 2008 Contents Caveat Lector Letters Industry News Market Watch Global Sourcing Better Manufacturing Maximizing Lean Copper As a Viable Solution for IC Packaging Embedded Active Components for High-Rel Products Cover Story: XRF Equipment As a RoHS Screening Tool Tech Tips Selective Soldering Test and Inspection Process Doctor Pb-Free Lessons Learned Product Spotlight Ad Index Assembly Insider Technical Abstracts Circuits Assembly - February 2008 Circuits Assembly - February 2008 - Circuits Assembly - February 2008 (Page Cover1) Circuits Assembly - February 2008 - Circuits Assembly - February 2008 (Page Cover2) Circuits Assembly - February 2008 - Circuits Assembly - February 2008 (Page 1) Circuits Assembly - February 2008 - Circuits Assembly - February 2008 (Page 2) Circuits Assembly - February 2008 - Contents (Page 3) Circuits Assembly - February 2008 - Contents (Page 4) Circuits Assembly - February 2008 - Contents (Page 5) Circuits Assembly - February 2008 - Caveat Lector (Page 6) Circuits Assembly - February 2008 - Caveat Lector (Page 7) Circuits Assembly - February 2008 - Letters (Page 8) Circuits Assembly - February 2008 - Letters (Page 9) Circuits Assembly - February 2008 - Industry News (Page 10) Circuits Assembly - February 2008 - Industry News (Page 11) Circuits Assembly - February 2008 - Industry News (Page 12) Circuits Assembly - February 2008 - Industry News (Page 13) Circuits Assembly - February 2008 - Industry News (Page 14) Circuits Assembly - February 2008 - Industry News (Page 15) Circuits Assembly - February 2008 - Market Watch (Page 16) Circuits Assembly - February 2008 - Global Sourcing (Page 17) Circuits Assembly - February 2008 - Better Manufacturing (Page 18) Circuits Assembly - February 2008 - Better Manufacturing (Page 19) Circuits Assembly - February 2008 - Maximizing Lean (Page 20) Circuits Assembly - February 2008 - Maximizing Lean (Page 21) Circuits Assembly - February 2008 - Copper As a Viable Solution for IC Packaging (Page 22) Circuits Assembly - February 2008 - Copper As a Viable Solution for IC Packaging (Page 23) Circuits Assembly - February 2008 - Embedded Active Components for High-Rel Products (Page 24) Circuits Assembly - February 2008 - Embedded Active Components for High-Rel Products (Page 25) Circuits Assembly - February 2008 - Cover Story: XRF Equipment As a RoHS Screening Tool (Page 26) Circuits Assembly - February 2008 - Cover Story: XRF Equipment As a RoHS Screening Tool (Page 27) Circuits Assembly - February 2008 - Cover Story: XRF Equipment As a RoHS Screening Tool (Page 28) Circuits Assembly - February 2008 - Cover Story: XRF Equipment As a RoHS Screening Tool (Page 29) Circuits Assembly - February 2008 - Cover Story: XRF Equipment As a RoHS Screening Tool (Page 30) Circuits Assembly - February 2008 - Cover Story: XRF Equipment As a RoHS Screening Tool (Page 31) Circuits Assembly - February 2008 - Cover Story: XRF Equipment As a RoHS Screening Tool (Page 32) Circuits Assembly - February 2008 - Tech Tips (Page 33) Circuits Assembly - February 2008 - Tech Tips (Page 34) Circuits Assembly - February 2008 - Tech Tips (Page 35) Circuits Assembly - February 2008 - Selective Soldering (Page 36) Circuits Assembly - February 2008 - Selective Soldering (Page 37) Circuits Assembly - February 2008 - Test and Inspection (Page 38) Circuits Assembly - February 2008 - Test and Inspection (Page 39) Circuits Assembly - February 2008 - Process Doctor (Page 40) Circuits Assembly - February 2008 - Process Doctor (Page 41) Circuits Assembly - February 2008 - Pb-Free Lessons Learned (Page 42) Circuits Assembly - February 2008 - Pb-Free Lessons Learned (Page 43) Circuits Assembly - February 2008 - Product Spotlight (Page 44) Circuits Assembly - February 2008 - Product Spotlight (Page 45) Circuits Assembly - February 2008 - Ad Index (Page 46) Circuits Assembly - February 2008 - Assembly Insider (Page 47) Circuits Assembly - February 2008 - Technical Abstracts (Page 48) Circuits Assembly - February 2008 - Technical Abstracts (Page Cover3) Circuits Assembly - February 2008 - Technical Abstracts (Page Cover4)
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