Circuits Assembly - March 2008 - (Page 10) NEWS In Brief Hon Hai Group, the parent of Foxconn (foxconn.com), expects sales to increase 30% this year to $81.3 billion. Plexus (plexus.com) invested £800,000 in equipment and upgrades at its Kelso, Scotland, plant, including two Electrovert (speedlinetech.com) Elektra wave solder machines and an Agilent (agilent.com) Medalist x6000 AXI. Jabil (jabil.com) implemented PolyDyne Software’s (polydyne.com) QuoteWin as its global software for direct materials quotations and contract price negotiations. ProtoDesign (teampdi.com) purchased a DEK (dek.com) Horizon 03i. AMS Neve (ams-neve.com) installed a Europlacer (europlacer.com) iineo pickand-place machine. Vitronics Soltec installed is first MR933 reflow soldering system at an undisclosed Scandinavian manufacturer. Aegis Software (aegis.com) opened its global headquarters in Horsham, PA, outside Philadelphia. The offices provide hands-on training using a conveyorized production line, test and quality cell, and a complete hand assembly line, simulating a real production environment. Alstom Transport Information Solution (alstom.com) selected Valor Computerized Systems' (valor.com) DFM (Design for Manufacturability) software for design verification. Also, Thales Nederland (thales-nederland.nl) chose Valor’s Process Engineering software for CAD-tomachine transfer. Soldering material supplier P. Kay Metal (pkaymetal.com) opened an office in Shenzhen. Molex (molex.com) purchased a Gen3 Systems (gen3systems.com) MUST III solderability test system. Industry Edited by Mike Buetow Nepcon World a ‘Big Sight’ to Behold TOKYO – Expanded significantly from last year’s edition, Nepcon World Tokyo used both the massive East and West Halls at the Tokyo Big Sight convention center, in part to accommodate the arrival of a major fiber optics wing. Even better: The halls were packed with visitors all three days. While the Japanese electronics industry experienced a slowdown early in 2007, business was reportedly stable or stronger in the last half of the year. The North American economy has become a major concern, and many companies have begun planning strategies to counter a possible U.S. slowdown by targeting markets in China, India and beyond. Vietnam has become a favored destination for Japanese manufacturers in particular. The technical program at Nepcon World was comprehensive. Keynote speaker Dr. Makoto Kikuchi, former executive director of Sony’s Central Laboratories, gave his recollections of Sony’s initial foray into semiconductor technology. Dr. Hideo Honma of Kanto Gakuin University then addressed advances in surface finishing and packaging technology. Technical presentations on Pb-free processing were extensive, as evidenced by titles such as “The Problems for Lead-Free and the Control of Whisker on Reliability” and “Problems and Solutions of Lead-Free in Mass Production.” Embedded component technologies had their own session, with others on VOC-free materials, high-temperature materials, surface finishes, RFID, and automotive electronics. Interest in the latter is so high, a new show is being launched to encompass the entire range of electronics manufacturing, packaging, software and systems technologies related to this growing sector. As the show drew to a close at 3 p.m. on Friday, participants were still streaming in as the teardown crew prepared for a long night. Participation by pick-and-place manufacturers was limited, as many of these companies, which typically have the largest booths, migrated to the Protec show several years ago to reduce costs. As Protec became largely a component placement show with limited interest, it has struggled and will merge with JPCA in June this year. There were a few suppliers, however. For instance, Yamaha launched its YS-12 placement system, which uses intelligent feeders, while Samsung exhibited its SM-421 system, advertising 0402 capability and up to 21,000 cph capability on 1608 packages or 5,500 QFPs/hr. Other exhibitors included Mydata and I-Pulse. In printing, New Long Seimitsu exhibited its LZ 12WDA wafer screen printer for 0.5 mm pitch on substrates up to 12” diameter, as well as the VPES vacuum encapsulation system, which has a wide range of applications. Micro-Tec showed its MTT-450TVC low-pressure paste printer for flexible Web applications. The booths of solder paste suppliers were very active. As lead-free has become the standard, the emphasis was on niche applications such as package-on-package (PoP), anti-pillow defect for BGA and CSP applications, and reduced voiding in lead-free solder joints. Several reflow equipment manufacturers focused on energy and space-saving technologies. The test and inspection area was particularly busy. More than 25 AOI suppliers exhibited. There were few new product offerings in this area, but many refinements. Omron introduced its first x-ray system, the VT-X 3 dimensional inline unit, while Sony also introduced an inline 3-D system. In test, Takaya and Hioki both exhibited their latest technology in flying probers, while Agilent focused more on x-ray. A number of Asian printed circuit manufacturers exhibited. Sanmina-SCI and Viasystems had large stands, while CMK, Meiko, Wus, and many others were busy as well. Dai Nippon Printing focused on its B2it HDI substrates that incorporate embedded active and passive components. This process differs from the EWLP process used by CMK and others in that the components are conventionally attached to the innerlayer, reflowed and then laminated into the printed circuit board. A major cellphone manufacturer confirmed it has integrated this technology into high-volume production. Other production applications now include Bluetooth devices, cameras, fingerprint identification modules (now in widespread use by Japanese Immigration) and other compact devices. Renesas, a major system-in-package manufacturer, is also working on embedded applications. An issue of concern on the component side was counterfeit, low-cost components originating in East Asia. More assemblers are beginning to examine the source of their components. It was pointed out that it takes only one or two counterfeit components on an assembly to cause the entire end-product to fail. A reported 70,000 engineers, managers and others attended the show, with something for everyone. Nepcon World encompasses a wide range of technologies: from printed circuit manufacturing equipment suppliers to wire bonders to silicon wafer polishers to fiber optic network testers. Japan is now the global leader in electronics manufacturing technology, and Nepcon is an excellent window on future trends. – Matthew Holzmann is president of Christopher Associates Inc., a major equipment and materials distributor. circuitsassembly.com 10 Circuits Assembly MARCH 2008 http://www.foxconn.com http://plexus.com http://speedlinetech.com http://agilent.com http://jabil.com http://polydyne.com http://teampdi.com http://www.dek.com http://ams-neve.com http://www.europlacer.com http://aegis.com http://www.alstom.com http://valor.com http://www.thales-nederland.nl http://pkaymetal.com http://molex.com http://gen3systems.com http://circuitsassembly.com
Table of Contents Feed for the Digital Edition of Circuits Assembly - March 2008 Circuits Assembly - March 2008 Caveat Lector Letters Industry News Market Watch Talking Heads Focus on Business On the Forefront Screen Printing What Drives the Crowd? Mastering ESD Control in Automated Handling Systems Beating the RoHS Heat Trade Secrets True to Its Roots The Road Abroad - Strategic Alliance or Greenfield Facility? Tech Tips Wave Soldering Test and Inspection Process Doctor Pb-Free Lessons Learned Getting Lean Materials World Equipment Advances Apex Product Preview Ad Index Assembly Insider Technical Abstracts Circuits Assembly - March 2008 Circuits Assembly - March 2008 - Circuits Assembly - March 2008 (Page Cover1) Circuits Assembly - March 2008 - Circuits Assembly - March 2008 (Page Cover2) Circuits Assembly - March 2008 - Circuits Assembly - March 2008 (Page 1) Circuits Assembly - March 2008 - Circuits Assembly - March 2008 (Page 2) Circuits Assembly - March 2008 - Circuits Assembly - March 2008 (Page 3) Circuits Assembly - March 2008 - Circuits Assembly - March 2008 (Page 4) Circuits Assembly - March 2008 - Circuits Assembly - March 2008 (Page 5) Circuits Assembly - March 2008 - Caveat Lector (Page 6) Circuits Assembly - March 2008 - Caveat Lector (Page 7) Circuits Assembly - March 2008 - Letters (Page 8) Circuits Assembly - March 2008 - Letters (Page 9) Circuits Assembly - March 2008 - Industry News (Page 10) Circuits Assembly - March 2008 - Industry News (Page 11) Circuits Assembly - March 2008 - Industry News (Page 12) Circuits Assembly - March 2008 - Industry News (Page 13) Circuits Assembly - March 2008 - Industry News (Page 14) Circuits Assembly - March 2008 - Industry News (Page 15) Circuits Assembly - March 2008 - Industry News (Page 16) Circuits Assembly - March 2008 - Industry News (Page BEST1) Circuits Assembly - March 2008 - Industry News (Page BEST2) Circuits Assembly - March 2008 - Market Watch (Page 17) Circuits Assembly - March 2008 - Talking Heads (Page 18) Circuits Assembly - March 2008 - Talking Heads (Page 19) Circuits Assembly - March 2008 - Focus on Business (Page 20) Circuits Assembly - March 2008 - Focus on Business (Page 21) Circuits Assembly - March 2008 - On the Forefront (Page 22) Circuits Assembly - March 2008 - On the Forefront (Page 23) Circuits Assembly - March 2008 - Screen Printing (Page 24) Circuits Assembly - March 2008 - Screen Printing (Page 25) Circuits Assembly - March 2008 - What Drives the Crowd? (Page 26) Circuits Assembly - March 2008 - What Drives the Crowd? (Page 27) Circuits Assembly - March 2008 - What Drives the Crowd? (Page 28) Circuits Assembly - March 2008 - What Drives the Crowd? (Page 29) Circuits Assembly - March 2008 - Mastering ESD Control in Automated Handling Systems (Page 30) Circuits Assembly - March 2008 - Mastering ESD Control in Automated Handling Systems (Page 31) Circuits Assembly - March 2008 - Mastering ESD Control in Automated Handling Systems (Page 32) Circuits Assembly - March 2008 - Mastering ESD Control in Automated Handling Systems (Page 33) Circuits Assembly - March 2008 - Mastering ESD Control in Automated Handling Systems (Page 34) Circuits Assembly - March 2008 - Mastering ESD Control in Automated Handling Systems (Page 35) Circuits Assembly - March 2008 - Mastering ESD Control in Automated Handling Systems (Page 36) Circuits Assembly - March 2008 - Mastering ESD Control in Automated Handling Systems (Page 37) Circuits Assembly - March 2008 - Beating the RoHS Heat (Page 38) Circuits Assembly - March 2008 - Beating the RoHS Heat (Page 39) Circuits Assembly - March 2008 - Beating the RoHS Heat (Page 40) Circuits Assembly - March 2008 - Beating the RoHS Heat (Page 41) Circuits Assembly - March 2008 - Beating the RoHS Heat (Page 42) Circuits Assembly - March 2008 - Beating the RoHS Heat (Page 43) Circuits Assembly - March 2008 - Beating the RoHS Heat (Page 44) Circuits Assembly - March 2008 - Beating the RoHS Heat (Page 45) Circuits Assembly - March 2008 - Beating the RoHS Heat (Page 46) Circuits Assembly - March 2008 - Beating the RoHS Heat (Page 47) Circuits Assembly - March 2008 - Trade Secrets (Page 48) Circuits Assembly - March 2008 - Trade Secrets (Page 49) Circuits Assembly - March 2008 - Trade Secrets (Page 50) Circuits Assembly - March 2008 - Trade Secrets (Page 51) Circuits Assembly - March 2008 - True to Its Roots (Page 52) Circuits Assembly - March 2008 - True to Its Roots (Page 53) Circuits Assembly - March 2008 - True to Its Roots (Page 54) Circuits Assembly - March 2008 - True to Its Roots (Page 55) Circuits Assembly - March 2008 - The Road Abroad - Strategic Alliance or Greenfield Facility? (Page 56) Circuits Assembly - March 2008 - The Road Abroad - Strategic Alliance or Greenfield Facility? (Page 57) Circuits Assembly - March 2008 - The Road Abroad - Strategic Alliance or Greenfield Facility? (Page 58) Circuits Assembly - March 2008 - The Road Abroad - Strategic Alliance or Greenfield Facility? (Page 59) Circuits Assembly - March 2008 - Tech Tips (Page 60) Circuits Assembly - March 2008 - Tech Tips (Page 61) Circuits Assembly - March 2008 - Wave Soldering (Page 62) Circuits Assembly - March 2008 - Wave Soldering (Page 63) Circuits Assembly - March 2008 - Test and Inspection (Page 64) Circuits Assembly - March 2008 - Test and Inspection (Page 65) Circuits Assembly - March 2008 - Process Doctor (Page 66) Circuits Assembly - March 2008 - Pb-Free Lessons Learned (Page 67) Circuits Assembly - March 2008 - Getting Lean (Page 68) Circuits Assembly - March 2008 - Materials World (Page 69) Circuits Assembly - March 2008 - Equipment Advances (Page 70) Circuits Assembly - March 2008 - Equipment Advances (Page 71) Circuits Assembly - March 2008 - Apex Product Preview (Page 72) Circuits Assembly - March 2008 - Apex Product Preview (Page 73) Circuits Assembly - March 2008 - Apex Product Preview (Page 74) Circuits Assembly - March 2008 - Apex Product Preview (Page 75) Circuits Assembly - March 2008 - Apex Product Preview (Page 76) Circuits Assembly - March 2008 - Apex Product Preview (Page 77) Circuits Assembly - March 2008 - Ad Index (Page 78) Circuits Assembly - March 2008 - Assembly Insider (Page 79) Circuits Assembly - March 2008 - Technical Abstracts (Page 80) Circuits Assembly - March 2008 - Technical Abstracts (Page Cover3) Circuits Assembly - March 2008 - Technical Abstracts (Page Cover4)
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