Wire & Cable Technology International - January/February 2008 - (Page 61) W ir eDr a wing 101 W ir eDr a wing 101 May 23-24, 2006, Boston, MA, USA May 23-24, 2006, Boston, MA, USA Sta June 10-11, 2008, Pittsburgh, PA, USA, during Wire Expo 2008 WireDrawingand developed by Roger N 101 ® Presented www.rnwinc.com www.wiretech.com Presented and developed by Roger N. Wright, Inc. and Wire & Cable Technology International and Wire & Cable Technology Int www.wir The The original and updated two-day course original and updated two-day course including a Free Exhibit Hall Pass to featuring Group Discounts, a Tuesday-Wednesday Schedule, Tuesday-Wednesday Schedule, a Guided Tour of a Guided Tour of Wire Expo 2008 and Special Presentations. Wire Expo and Special Presentations. 330 686 with to register: Visit www.wiretech.com/wiredrawing101.asp or call +1 330 864 Visit www.wiretech.com or call +1 included 9544 each 2122 to register: Registration Individual on or before May Registration fees, for registrations made on or before May 30, 2008, are:fees, for registrations made WireDrawing 101® 8, 2006, are: Individual registration: $595; Group registration: 2 for $1100, 3 for $1500, registration. Registration:$595; Group Registration: 2 for $1100, 3 for $1500, 4 for $1800, 5 for 4 for $1800, 5 for $2000 or 6 for $2100. After May 8, 2006, add $100. $2000 or 6 for $2100. After May 30, 2008, add $50. This comprehensive course teaches the fundamentals of wire drawing to producers and users ofcomprehensive course non- the This both ferrous and teaches producers and users of both ferrous ferrous wire. The course is a practical and basic introduction to modern wire drawing engineering with an emphasis on an practical and workbook, with Testimonials from past features a unique basic introduction to mod questions, answers and everyday examples. The original course is now updated and an emphasis study as well as ® WireDrawing 101 attendees: practical process design and trouble shooting exercises suitable for work-a-day formats and continuingon questions, answers an course is now updated and will feature timely “Special Presentations” by industry experts on the subjects ofthat willlubricants and machinery. “Information dies, absolutely help process design and trouble shooting exe anyone who is in the business of mats and continuing study as well The course runs from 8 AM until 5 PM on Tuesday and Wednesday, June 10-11, 2008, in downtown Pittsburgh, PA, USA, as drawing wire.” dies, lubricants and Expo 2008 at the Doubletree Hotel & Suites Pittsburgh City Center, which is located within walking distance of the Wire machinery. The co “It gave me some tips on difficulties we Tuesday and Wednesday, May 23-24, 200 exhibits at the David L. Lawrence Convention Center in Pittsburgh. how to correct them.” are having and in Boston, MA, USA. To register for th To register for the course and to find details on the course hotel, visit www.wiretech.com/wiredrawing101.asp or call Wire o course hotel, visit www.wiretech.com “Very practical and technical ap& Cable Technology International at +1 330 864 2122. Each registration includes the course, reference materials, lunches, r Each registration includes the course, proach—extremely effective.” breaks, run June 2006 2008, coffee breaks, a Wire Expo 2008 Exhibit Pass and a guided tour of the show. Wire Expo 2008 exhibits a Wire Expo 9-11,Exhibit Pass a “The ‘Special Presentations’ were Expo 2006, www.wirenet.org, exhibits ru keepers for the course.” at the David L. Lawrence Convention Center, details are available at www.wirenet.org. Your Instructor “I learned nine or 10 things that I will try when I get back to the plant.” tion Center. “Excellent Roger N. guest speakers WireDrawing 101® will be taught by Roger N. Wright, President of course; the Wright, Inc., and Professor of101® will be taught by Rog WireDrawing Materials Engiwere great; everything was very neering at Rensselaer Polytechnic Institute. Detailed information on the instructor and the complete of Roger N. Wright, Inc. and President professional.” Materials Engineering at Rensselaer Wire Drawing 101® course outline may be found by visiting www.rnwinc.com. by: “The course provided practical solutions Institute. Detailed information on the in Dr. presenter, Professor Wright has more than 35 years experience as an & information to test your processes.”Wright and industrial short course Roger N. author ® the Roger N. Wright, Inc. complete WireDrawing 101 course organizer, working on behalf of the Society of Manufacturing Engineers (SME), the Wire Associationat www.rnwinc.com. Professo be found 12 Maria Court “Very informative, Dr. Wright explains International (WAI) and Rensselaer Polytechnic Institute. He has taught WireDrawing NY 12148 USAin- thirty years experience as a more difficult concepts very well.” 101® since its than Rexford, ception in 2001. He has over 130 publications in archival literature and is a frequent contributor to course presenter, author and organ short E-mail: wrighr@rpi.eduthe “As an engineer, it was great for me to Wire Journal International and to Wire & Cable Technology International. Hewww.rnwinc.com on behalf of the Society of Manufacturi has been recognized by put into numbers and formulas, the WAI by way of its Mordica Memorial Award and Yokelsonevents that take place in the wire mill.” and(SME), the Wire Association Internation Medal, and he is a fellow of SME of ASM Rensselaer Polytechnic Institute. International. After graduating with bachelors and doctors degrees in metallurgy from Massachusetts Dr. Roger N. Wright dr “The text reference will be very helpful.” Questions about the maximum possible reduction in a wire Institute of Technology, Wright conducted ferrous alloy and process drawing pass are common inat Allegheny Ludlum Steel dr development programs introductory texts on drawing, and they make excellent “homework” problems. In actual Corporation and directed the wire drawing research effort at Westinghouse prior to joining Rensselaer in 1974. Dr. Wright practice, such questions seem a bit esoteric, and many has served as consultant to over one-hundred industrial, governmental, legal and to limit per-pass reductions to values far factors appear insurance clients. Your Instructor Tips From WireDrawing 101 below maximum. Even so, the objective of achieving large, practical per-pass reductions deserves more attention than Testimonials from past WireDrawing 101® attendees it. most wire drawers give “Information that will absolutely help anyone who is in the business of drawing wire.” • “It gaveIn the simplest analysis, the having and how to correctis associated me some tips on difficulties we are maximum reduction them.” with a draw stress, σd, that the course.” “Very practical and technical approach—extremely effective.” • “The ‘Special Presentations’ were keepers for equals the strength of the wire at the die exit, σy, or great; (σd/σy) was If the draw stress is any “I learned nine of ten things that I will try when I get back to the plant.” • “Excellent course; the guest speakers were wheneverything = 1.very professional.” higher, the wire will yield downstream from the die, and some “The course provided practical solutions and information to test your processes.” • “Veryfailure mode Wright explains difficultdraw stresswell.” lower, then informative, Dr. is inevitable. If the concepts very is any one is the wire mill.” • “The text reference will be theoretical reduction. “As an engineer, it was great for me to put into numbers and formulas, the events that take place in simply not taking the maximum very helpful.” Now the minimum draw stress can (at least theoretically) be January a drawing pass that involves no friction associated with 2008/Wire & Cable Technology International 61 and no redundant work. In such a case, the draw stress is equal dr in re co ca O fla br pr σ ue http://www.wiretech.com http://www.rnwinc.com http://www.wiretech.com/wiredrawing101.asp http://www.wirenet.org http://www.rnwinc.com
Table of Contents Feed for the Digital Edition of Wire & Cable Technology International - January/February 2008 Wire & Cable Technology International - January/February 2008 Editorial Wire & Cable Events Industry News Global Economy Drives Specialty Cable Demand Corporate News Change is Tough! Top Products of 2007 New Magnesium Hydroxides Enabling Low-Smoke Cable Compounds Straight From the Show - IWCS Conference™ A History of Long-Term Thinking Ensures a Pioneering Spirit Expediency of Roller Dies Application in Wire Drawing - Part 1 WireDrawing 101 Strain Rate Transforming Our Ideas Into Your Success Straight From The Show - Wire Southeast ASIA 2007 Capstans, Dancers, Accumulators Roundup Spotlight On Quality Control Pioneering Virtual Technology for Extrusion Electrically Heated Furnace Cuts Energy Costs/Reduces Carbon Footprint Machinery Accessories Materials Polymer Developments in the Cables Industry Wire & Connector Top Products of 2007 Just Load, Click and Print Superior Flame Resistance for Minimal Smoke, CO & Acid Gas High-Flex Round Cable Added to On-Line Design Tools Failed Bridge Cables Replaced With Smaller, Stronger Ones Advertisers Index Classified Advertising Internet Spotlight Editorial Index Wire & Cable Technology International - January/February 2008 Wire & Cable Technology International - January/February 2008 - Wire & Cable Technology International - January/February 2008 (Page Cover1) Wire & Cable Technology International - January/February 2008 - Wire & Cable Technology International - January/February 2008 (Page Cover2) Wire & Cable Technology International - January/February 2008 - Wire & Cable Technology International - January/February 2008 (Page 1) Wire & Cable Technology International - January/February 2008 - Wire & Cable Technology International - January/February 2008 (Page 2) Wire & Cable Technology International - January/February 2008 - Wire & Cable Technology International - January/February 2008 (Page 3) Wire & Cable Technology International - January/February 2008 - Wire & Cable Technology International - January/February 2008 (Page 4) Wire & Cable Technology International - January/February 2008 - Wire & Cable Technology International - January/February 2008 (Page 5) Wire & Cable Technology International - January/February 2008 - Editorial (Page 6) Wire & Cable Technology International - January/February 2008 - Editorial (Page 7) Wire & Cable Technology International - January/February 2008 - Wire & Cable Events (Page 8) Wire & Cable Technology International - January/February 2008 - Wire & Cable Events (Page 9) Wire & Cable Technology International - January/February 2008 - Industry News (Page 10) Wire & Cable Technology International - January/February 2008 - Industry News (Page 11) Wire & Cable Technology International - January/February 2008 - Industry News (Page 12) Wire & Cable Technology International - January/February 2008 - Industry News (Page 13) Wire & Cable Technology International - January/February 2008 - Industry News (Page 14) Wire & Cable Technology International - January/February 2008 - Industry News (Page 15) Wire & Cable Technology International - January/February 2008 - Industry News (Page 16) Wire & Cable Technology International - January/February 2008 - Industry News (Page 17) Wire & Cable Technology International - January/February 2008 - Global Economy Drives Specialty Cable Demand (Page 18) Wire & Cable Technology International - January/February 2008 - Global Economy Drives Specialty Cable Demand (Page 19) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 20) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 21) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 22) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 23) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 24) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 25) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 26) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 27) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 28) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 29) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 30) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 31) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 32) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 33) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 34) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 35) Wire & Cable Technology International - January/February 2008 - Corporate News (Page 36) Wire & Cable Technology International - January/February 2008 - Change is Tough! (Page 37) Wire & Cable Technology International - January/February 2008 - Top Products of 2007 (Page 38) Wire & Cable Technology International - January/February 2008 - Top Products of 2007 (Page 39) Wire & Cable Technology International - January/February 2008 - Top Products of 2007 (Page 40) Wire & Cable Technology International - January/February 2008 - Top Products of 2007 (Page 41) Wire & Cable Technology International - January/February 2008 - Top Products of 2007 (Page 42) Wire & Cable Technology International - January/February 2008 - Top Products of 2007 (Page 43) Wire & Cable Technology International - January/February 2008 - New Magnesium Hydroxides Enabling Low-Smoke Cable Compounds (Page 44) Wire & Cable Technology International - January/February 2008 - New Magnesium Hydroxides Enabling Low-Smoke Cable Compounds (Page 45) Wire & Cable Technology International - January/February 2008 - New Magnesium Hydroxides Enabling Low-Smoke Cable Compounds (Page 46) Wire & Cable Technology International - January/February 2008 - New Magnesium Hydroxides Enabling Low-Smoke Cable Compounds (Page 47) Wire & Cable Technology International - January/February 2008 - New Magnesium Hydroxides Enabling Low-Smoke Cable Compounds (Page 48) Wire & Cable Technology International - January/February 2008 - New Magnesium Hydroxides Enabling Low-Smoke Cable Compounds (Page 49) Wire & Cable Technology International - January/February 2008 - Straight From the Show - IWCS Conference™ (Page 50) Wire & Cable Technology International - January/February 2008 - Straight From the Show - IWCS Conference™ (Page 51) Wire & Cable Technology International - January/February 2008 - Straight From the Show - IWCS Conference™ (Page 52) Wire & Cable Technology International - January/February 2008 - Straight From the Show - IWCS Conference™ (Page 53) Wire & Cable Technology International - January/February 2008 - Straight From the Show - IWCS Conference™ (Page 54) Wire & Cable Technology International - January/February 2008 - Straight From the Show - IWCS Conference™ (Page 55) Wire & Cable Technology International - January/February 2008 - Straight From the Show - IWCS Conference™ (Page 56) Wire & Cable Technology International - January/February 2008 - A History of Long-Term Thinking Ensures a Pioneering Spirit (Page 57) Wire & Cable Technology International - January/February 2008 - Expediency of Roller Dies Application in Wire Drawing - Part 1 (Page 58) Wire & Cable Technology International - January/February 2008 - Expediency of Roller Dies Application in Wire Drawing - Part 1 (Page 59) Wire & Cable Technology International - January/February 2008 - Expediency of Roller Dies Application in Wire Drawing - Part 1 (Page 60) Wire & Cable Technology International - January/February 2008 - WireDrawing 101 (Page 61) Wire & Cable Technology International - January/February 2008 - Strain Rate (Page 62) Wire & Cable Technology International - January/February 2008 - Strain Rate (Page 63) Wire & Cable Technology International - January/February 2008 - Transforming Our Ideas Into Your Success (Page 64) Wire & Cable Technology International - January/February 2008 - Transforming Our Ideas Into Your Success (Page 65) Wire & Cable Technology International - January/February 2008 - Straight From The Show - Wire Southeast ASIA 2007 (Page 66) Wire & Cable Technology International - January/February 2008 - Straight From The Show - Wire Southeast ASIA 2007 (Page 67) Wire & Cable Technology International - January/February 2008 - Straight From The Show - Wire Southeast ASIA 2007 (Page 68) Wire & Cable Technology International - January/February 2008 - Straight From The Show - Wire Southeast ASIA 2007 (Page 69) Wire & Cable Technology International - January/February 2008 - Capstans, Dancers, Accumulators Roundup (Page 70) Wire & Cable Technology International - January/February 2008 - Capstans, Dancers, Accumulators Roundup (Page 71) Wire & Cable Technology International - January/February 2008 - Capstans, Dancers, Accumulators Roundup (Page 72) Wire & Cable Technology International - January/February 2008 - Capstans, Dancers, Accumulators Roundup (Page 73) Wire & Cable Technology International - January/February 2008 - Spotlight On Quality Control (Page 74) Wire & Cable Technology International - January/February 2008 - Spotlight On Quality Control (Page 75) Wire & Cable Technology International - January/February 2008 - Pioneering Virtual Technology for Extrusion (Page 76) Wire & Cable Technology International - January/February 2008 - Pioneering Virtual Technology for Extrusion (Page 77) Wire & Cable Technology International - January/February 2008 - Electrically Heated Furnace Cuts Energy Costs/Reduces Carbon Footprint (Page 78) Wire & Cable Technology International - January/February 2008 - Machinery (Page 79) Wire & Cable Technology International - January/February 2008 - Accessories (Page 80) Wire & Cable Technology International - January/February 2008 - Accessories (Page 81) Wire & Cable Technology International - January/February 2008 - Materials (Page 82) Wire & Cable Technology International - January/February 2008 - Materials (Page 83) Wire & Cable Technology International - January/February 2008 - Polymer Developments in the Cables Industry (Page 84) Wire & Cable Technology International - January/February 2008 - Polymer Developments in the Cables Industry (Page 85) Wire & Cable Technology International - January/February 2008 - Polymer Developments in the Cables Industry (Page 86) Wire & Cable Technology International - January/February 2008 - Wire & Connector (Page 87) Wire & Cable Technology International - January/February 2008 - Wire & Connector (Page 88) Wire & Cable Technology International - January/February 2008 - Wire & Connector (Page 89) Wire & Cable Technology International - January/February 2008 - Top Products of 2007 (Page 90) Wire & Cable Technology International - January/February 2008 - Top Products of 2007 (Page 91) Wire & Cable Technology International - January/February 2008 - Just Load, Click and Print (Page 92) Wire & Cable Technology International - January/February 2008 - Just Load, Click and Print (Page 93) Wire & Cable Technology International - January/February 2008 - Superior Flame Resistance for Minimal Smoke, CO & Acid Gas (Page 94) Wire & Cable Technology International - January/February 2008 - Superior Flame Resistance for Minimal Smoke, CO & Acid Gas (Page 95) Wire & Cable Technology International - January/February 2008 - High-Flex Round Cable Added to On-Line Design Tools (Page 96) Wire & Cable Technology International - January/February 2008 - High-Flex Round Cable Added to On-Line Design Tools (Page 97) Wire & Cable Technology International - January/February 2008 - High-Flex Round Cable Added to On-Line Design Tools (Page 98) Wire & Cable Technology International - January/February 2008 - High-Flex Round Cable Added to On-Line Design Tools (Page 99) Wire & Cable Technology International - January/February 2008 - High-Flex Round Cable Added to On-Line Design Tools (Page 100) Wire & Cable Technology International - January/February 2008 - Failed Bridge Cables Replaced With Smaller, Stronger Ones (Page 101) Wire & Cable Technology International - January/February 2008 - Advertisers Index (Page 102) Wire & Cable Technology International - January/February 2008 - Internet Spotlight (Page 103) Wire & Cable Technology International - January/February 2008 - Editorial Index (Page 104) Wire & Cable Technology International - January/February 2008 - Editorial Index (Page Cover3) Wire & Cable Technology International - January/February 2008 - Editorial Index (Page Cover4)
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