Electronics Protection - Spring 2015 - (Page 28)
Contamination
Optically Clear, Low Viscosity Epoxy Features a
Long Open Time at Room Temperature
Master Bond EP62-1LPSP
delivers an array of strength,
electrical and handling properties that are well suited for
bonding, sealing, coating and
encapsulation applications. With
a tensile lap shear strength exceeding 2,000 psi, it bonds well
to a variety of substrates including metals, composites, glass and
many plastics.
This optically clear epoxy has a non-critical four to one mix
ratio by weight and features an open time of 12 to 24 hours at
ambient temperatures. EP62-1LPSP has a thin mixed viscosity of
150 to 300 cps, which can be further lowered by adding heat. Its
low exotherm while curing allows it to be used for large encapsulations. It offers a variety of cure schedules and can be cured at
temperatures as low as 60°C to 70°C. Faster cures can be achieved
at 125°C.
Featuring a glass transition temperature of greater than 125°C,
EP62-1LPSP is a thermally stable system that is serviceable over the
wide temperature range of -60°F to 400°F. It withstands exposure
to chemicals such as water, fuels, oils, solvents, acids and bases.
EP62-1LPSP is a reliable electrical insulator and has a volume
resistivity over 1014 ohm-cm. This blend of properties allows this
product to be used in aerospace, electronic, fiber-optic, optoelectronic and specialty OEM applications.
Dow Corning Silicone Encapsulant Offers
Electronics Protection for Outdoor LED Lighting
Dow Corning has introduced EI-1184 Clear Encapsulant for
outdoor LED lighting applications. Featuring high transparency and
weatherability, the two-part silicone encapsulant delivers reliable,
long-lasting protection of sensitive LED electronics in environments containing moisture, ultraviolet (UV) light, thermal cycling
and extreme temperatures for both indoor and outdoor lamp and
luminaire applications.
The global LED market is rapidly expanding, driven by government initiatives to phase out conventional incandescent lighting to
lower energy consumption and minimize environmental impact.
Outdoor lighting is the fastest-growing segment within the overall
LED market, with an estimated 25 percent compound annual
growth rate through 2018, according to market research firm
Strategies Unlimited. This growth is spurring demand for innovative materials that deliver robust protection against harsh environmental conditions, while adhering to industry standards and
lowering manufacturing costs.
As a class of materials, Dow Corning silicones deliver greater
flexibility compared to other encapsulant chemistries to counter
mechanical strains of thermal cycling. They also deliver higher
photothermal stability vs. epoxies and other organic solutions,
which supports the industry trend toward brighter, hotter LED
lighting designs. EI-1184 Encapsulant further conforms to UL F1,
the standard specified by Underwriters Laboratories ensuring that
a material meets specific parameters for resistance to UV and
moisture exposure typically seen in outdoor applications.
Dow Corning's new silicone encapsulant comes as a simple,
two-part liquid component kit that requires a comparatively simple 1:1 mix ratio unlike conventional grades that mix 10:1. This not
only reduces the potential for error during preparation, it makes
28
Spring 2015 * www.ElectronicsProtectionMagazine.com
it easier for manufacturers to control quality, simplify processing
and reduce costs for high volume production. Once mixed, the
formulation cures to a flexible elastomer, which is well suited for
the protection of electrical/electronic applications.
Europlasma Releases Nanofics Technology for
Corrosion Protection
Europlasma has released a nanocoating technology for the
electronics industry under the Nanofics brand name. Europlasma's
Nanofics technology is used for the coating of filtration products,
functional textiles, medical devices and consumer electronics.
Nanofics refers to nanoscaled functionalization into the core of
complex shaped materials and products.
The Nanofics 120 family of coatings is a highly water repellent (water contact angle of 120° according to ASTM D5964) and
highly oil repellent (oil repellency level 8 according to ISO 14419)
fluoropolymer type of nanocoatings deposited by low pressure
plasma technology.
These liquid repellent nanocoatings have proven to be the ideal
technology to splashproof and corrosion protect wearable and
portable electronics. The Nanofics 120 coatings show resistance
against water, acid or salt, and can be applied in a unifom way
throughout very complex fine scaled structures. The coatings are
transparent, flexible and show no influence on the performance
of the device. Because these nanocoatings are so thin no masking
of specific microdevices or electrical contact points is required,
which allows absolute flexibility for integration in the manufacturing process.
"The Nanofics 120 would typically be used on a headset to
reach water ingress protection IPx4, and salt mist corrosion
protection for at least 48 hours. We do not work only with each
customer individually to reach the best possible solution for
their current device, we also work together with the customer to
improve both the design of the device and the coating type to further increase performance for future models," said Europlasma's
sales and product manager Peter Martens.
DTi Seals and Trim Approved by UL as
Recognized Components
Device Technologies, Inc. (DTi) has announced that Underwriters
Labs (UL) has approved its Seal-Fast Door Seals and Trim-Fast Edge
Trim for EPDM gasketing materials to the UL50E standard. Thanks
to this Recognized Component designation, any finished product
that uses these seals and trim automatically now receives a quality
upgrade, creating greater value for their customers.
The certification is especially important to companies needing performance materials that comply with NEMA standards to
protect critical equipment like Telco switches, data center racks
and chassis and routers. In addition, DTi seals and trim are used
on truck bodies and enclosures for generators and inverters and
other applications in environments ranging from back office to
http://www.ElectronicsProtectionMagazine.com
Table of Contents for the Digital Edition of Electronics Protection - Spring 2015
Editor's Choice
Predictive Modeling: The Next Frontier in Data Center Condition Maintenance
Don't Forget the Batteries
Military Aircraft Power
Pumped Two Phase Cooling Solutions for Challenging Thermal Management Applications
Identifying the Ideal Mechanical PCB Hardware for Electronic Systems
Bridging the Technology Gap: The Importance of Cyber and Physical Security within the Data Center
Waterproof Mobile Device Protection without Compromising Acoustic Quality
Enclosures
Thermal
EMI/EMC/RFI
Power
Hardware
Contamination
Industry News
Electronics Protection - Spring 2015
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