Baking&Snack - April 2013 - 89
EQUIPMENT
Quality Inspections
Metal detectors and vision inspection systems can automate
labor-intensive yet extremely important tasks.
by Shane Whitaker
K
Keeping your brand’s good name
means that it never, or rarely, has
product quality issues. Quality
assurance systems such as metal
detectors and machine vision help
ensure this good name.
Today, bakers and snack manufactures rely more than ever before
on automated systems to perform
quality inspections. Manual inspections can be extremely expensive
because of labor costs, and because
quality checks can be subjective,
rejected product can vary from
operator to operator.
Guaranteeing all defects are
detected, especially when it comes
to food safety, is the biggest issue,
noted Joe Crompton, director of
software and controls, BluePrint
Automation, Colonial Heights, VA.
“Traceability, liability and company
reputation all factor in when it
comes to food safety,” he said.
Quality assurance equipment
must be dependable, increase
efficiency, adapt to changes and
completely eliminate manual inspections and intervention, according to John Keane, executive product manager, post packaging and
automation, AMF Bakery Systems,
Richmond, VA. “These systems
must consistently inspect every
product made at full line speeds and
reliably compare each and every
www.bakingandsnack.com
product against a list of variables
in their established minimum standards,” he said.
New school approaches
Metal detectors have been used in
baking and snack processing longer than automated vision inspection. Their primary role is to ensure
that no foreign metallic material
is in products that reach consumers. Until recently, their primary
role was at the end of the lines or
as close to the end as possible. “It
was seen as a sorting machine that
would just remove the product that
had metal, and you just kept making your product all day long,” said
Steve Gidman, president of Fortress
Technology, Toronto, ON.
However, he termed this the
“old-school approach,” noting that
processors today also install metal
detectors upstream in the process
after identifying hazards within
their facilities. Employing metal detection systems earlier in the line allows processors to possibly prevent
machinery damage. “This is a very
big cost savings and is a way metal
detectors can make you money,” he
explained. “You can save thousands
of dollars on maintenance.”
Mr. Keane pointed out that he
has seen metal detection used to
inspect raw material right out of
A throat metal detection system integrates into high-speed snack
baggers to detect contaminants as small as 0.5 mm in diameter. The
bagger can create a double bag when a contaminant is detected so it is
easily rejected during case packing.
TNA
April 2013 / Baking & Snack / 89
http://www.bakingandsnack.com
Baking&Snack - April 2013
Table of Contents for the Digital Edition of Baking&Snack - April 2013
Baking&Snack - April 2013
Table of Contents
Table of Contents
Editorial - Hiring a veteran workforce
News front - Hostess Brands’ saga coming to an end
Popularity of gluten-free diets hits record high
O’Reilly, Favre, Brown to highlight IDDBA show
Mega milling merger proposed
ACE Bakery opens US plant
In Brief
People
Workforce Development - Building the Dream Team
Invest in the future
R&D Perspective - Filling the Leadership Need
Operations - Made the Euro-Bake Way
Prep work pays big dividends
Trends - Waves of grain
Baked around whole grains
Q&A: Claiming the Right Shopper
Formulation - Spare the Sugar
Enter the flavor dimension
Formulation - Settling In
Formulation - Staging an Upgrade
Equipment - Turning Point for Ingredient Handling
Equipment - Hot Off the Griddle
At the touch of a button
Equipment - The Last Defense
X-ray gains ground for inspections
Quality assurance vs. quality control
Industry Insight - Get Onboard Before Onboarding
Q&A: On Becoming a Star
Special Report - Working Sessions
Special Report - Something for Everyone
Special Report - Sowing the Seeds at BakingTech
Calendar of Events
Innovations
Products & Packaging
Patents
New on the Shelf
Marketplace
Ad Index
New Product Spotlight
Baking&Snack - April 2013 - ES1
Baking&Snack - April 2013 - ES2
Baking&Snack - April 2013 - Baking&Snack - April 2013
Baking&Snack - April 2013 - 2
Baking&Snack - April 2013 - 3
Baking&Snack - April 2013 - 4
Baking&Snack - April 2013 - 5
Baking&Snack - April 2013 - 6
Baking&Snack - April 2013 - 7
Baking&Snack - April 2013 - 8
Baking&Snack - April 2013 - Table of Contents
Baking&Snack - April 2013 - 10
Baking&Snack - April 2013 - Table of Contents
Baking&Snack - April 2013 - Editorial - Hiring a veteran workforce
Baking&Snack - April 2013 - 13
Baking&Snack - April 2013 - O’Reilly, Favre, Brown to highlight IDDBA show
Baking&Snack - April 2013 - 15
Baking&Snack - April 2013 - In Brief
Baking&Snack - April 2013 - 17
Baking&Snack - April 2013 - 18
Baking&Snack - April 2013 - 19
Baking&Snack - April 2013 - 20
Baking&Snack - April 2013 - People
Baking&Snack - April 2013 - 22
Baking&Snack - April 2013 - 23
Baking&Snack - April 2013 - Workforce Development - Building the Dream Team
Baking&Snack - April 2013 - 25
Baking&Snack - April 2013 - 26
Baking&Snack - April 2013 - 27
Baking&Snack - April 2013 - Invest in the future
Baking&Snack - April 2013 - 29
Baking&Snack - April 2013 - 30
Baking&Snack - April 2013 - 31
Baking&Snack - April 2013 - R&D Perspective - Filling the Leadership Need
Baking&Snack - April 2013 - 33
Baking&Snack - April 2013 - 34
Baking&Snack - April 2013 - Operations - Made the Euro-Bake Way
Baking&Snack - April 2013 - 36
Baking&Snack - April 2013 - 37
Baking&Snack - April 2013 - 38
Baking&Snack - April 2013 - 39
Baking&Snack - April 2013 - 40
Baking&Snack - April 2013 - 41
Baking&Snack - April 2013 - 42
Baking&Snack - April 2013 - 43
Baking&Snack - April 2013 - Prep work pays big dividends
Baking&Snack - April 2013 - 45
Baking&Snack - April 2013 - 46
Baking&Snack - April 2013 - 47
Baking&Snack - April 2013 - 48
Baking&Snack - April 2013 - Trends - Waves of grain
Baking&Snack - April 2013 - Baked around whole grains
Baking&Snack - April 2013 - 51
Baking&Snack - April 2013 - 52
Baking&Snack - April 2013 - 53
Baking&Snack - April 2013 - Q&A: Claiming the Right Shopper
Baking&Snack - April 2013 - 55
Baking&Snack - April 2013 - 56
Baking&Snack - April 2013 - 57
Baking&Snack - April 2013 - Formulation - Spare the Sugar
Baking&Snack - April 2013 - 59
Baking&Snack - April 2013 - 60
Baking&Snack - April 2013 - Enter the flavor dimension
Baking&Snack - April 2013 - 62
Baking&Snack - April 2013 - 63
Baking&Snack - April 2013 - 64
Baking&Snack - April 2013 - Formulation - Settling In
Baking&Snack - April 2013 - 66
Baking&Snack - April 2013 - 67
Baking&Snack - April 2013 - 68
Baking&Snack - April 2013 - 69
Baking&Snack - April 2013 - 70
Baking&Snack - April 2013 - 71
Baking&Snack - April 2013 - 72
Baking&Snack - April 2013 - Formulation - Staging an Upgrade
Baking&Snack - April 2013 - 74
Baking&Snack - April 2013 - 75
Baking&Snack - April 2013 - 76
Baking&Snack - April 2013 - Equipment - Turning Point for Ingredient Handling
Baking&Snack - April 2013 - 78
Baking&Snack - April 2013 - 79
Baking&Snack - April 2013 - 80
Baking&Snack - April 2013 - 81
Baking&Snack - April 2013 - 82
Baking&Snack - April 2013 - Equipment - Hot Off the Griddle
Baking&Snack - April 2013 - At the touch of a button
Baking&Snack - April 2013 - 85
Baking&Snack - April 2013 - 86
Baking&Snack - April 2013 - 87
Baking&Snack - April 2013 - 88
Baking&Snack - April 2013 - Equipment - The Last Defense
Baking&Snack - April 2013 - 90
Baking&Snack - April 2013 - X-ray gains ground for inspections
Baking&Snack - April 2013 - 92
Baking&Snack - April 2013 - 93
Baking&Snack - April 2013 - Quality assurance vs. quality control
Baking&Snack - April 2013 - 95
Baking&Snack - April 2013 - 96
Baking&Snack - April 2013 - Industry Insight - Get Onboard Before Onboarding
Baking&Snack - April 2013 - 98
Baking&Snack - April 2013 - Q&A: On Becoming a Star
Baking&Snack - April 2013 - 100
Baking&Snack - April 2013 - 101
Baking&Snack - April 2013 - 102
Baking&Snack - April 2013 - Special Report - Working Sessions
Baking&Snack - April 2013 - 104
Baking&Snack - April 2013 - 105
Baking&Snack - April 2013 - 106
Baking&Snack - April 2013 - Special Report - Something for Everyone
Baking&Snack - April 2013 - 108
Baking&Snack - April 2013 - Special Report - Sowing the Seeds at BakingTech
Baking&Snack - April 2013 - 110
Baking&Snack - April 2013 - 111
Baking&Snack - April 2013 - 112
Baking&Snack - April 2013 - 113
Baking&Snack - April 2013 - 114
Baking&Snack - April 2013 - Calendar of Events
Baking&Snack - April 2013 - Innovations
Baking&Snack - April 2013 - 117
Baking&Snack - April 2013 - Products & Packaging
Baking&Snack - April 2013 - 119
Baking&Snack - April 2013 - 120
Baking&Snack - April 2013 - 121
Baking&Snack - April 2013 - 122
Baking&Snack - April 2013 - Patents
Baking&Snack - April 2013 - New on the Shelf
Baking&Snack - April 2013 - 125
Baking&Snack - April 2013 - 126
Baking&Snack - April 2013 - Marketplace
Baking&Snack - April 2013 - 128
Baking&Snack - April 2013 - 129
Baking&Snack - April 2013 - 130
Baking&Snack - April 2013 - 131
Baking&Snack - April 2013 - 132
Baking&Snack - April 2013 - Ad Index
Baking&Snack - April 2013 - New Product Spotlight
Baking&Snack - April 2013 - 135
Baking&Snack - April 2013 - 136
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