Baking & Snack - April 2015 - 35

Maintaining an automated bakery
Adapting to automation over the years
has not been without challenges.
Maintenance has been the biggest
hurdle that the employees have had to
overcome. "We need more maintenance
and sanitation with equipment, Mike
"
Fantini said. Finding mechanics who
understand the equipment has been the
key. "You have to know what you're doing with dough and bread, he said.
"
Chief Engineer Dan Vargas heads
up the maintenance team, and Fantini
Bakery is just as much a part of his
family as it is for Alex, Tommy and
Mike. Before Dan took over Fantini's
maintenance, his father, Juan, held the
position for 27 years. "You can't learn
everything from a book. Some just
comes from experience, he said. "My
"
father taught me the tricks of the trade.
"
Juan still comes in from time to time
for special work. "He took my job, he
"
said, pointing to his son with a proud
smile on his face. With a skilled maintenance team on hand, breakdowns are
fewer, which means less time and more
consistent quality, which is what Fantini
Bakery relies on its equipment for.

Ten years ago, the facility grew to encompass Line
No. 3, the bakery's most automated line, which produces Kaiser rolls, hamburger buns and pan breads as
well as orders for K-12 schools. White flour is stored in
silos from Shick USA and metered automatically, but the
white whole wheat flour and micro ingredients must all
be measured and added manually - another area the
Fantinis hope to automate in the future.
After the dough is mixed in Shaffer and Peerless mixers, it is loaded by trough into a KB roll system to be
divided, rounded and sent through an intermediate
proofer. Dough balls are loaded into pans automatically
and then sent to the proofer, which sits on the second
floor of the bakery. A Capway Systems conveyor and elevator carries the pans and delivers them to the IJ White
proofer before bringing them back down to be loaded
into a Babbco single-level tunnel oven.
While the rolls are sent to a Capway spiral conveyor,
the pans are handled robotically by a Capway Robocap
system and stored until their next use. After cooling, the
rolls and pan breads are sliced by a LeMatic band slicer.



http://www.handtmann.ca http://www.handtmann.us

Baking & Snack - April 2015

Table of Contents for the Digital Edition of Baking & Snack - April 2015

Baking & Snack - April 2015
Table of Contents
Table of Contents
Editorial - Surviving the future 101
Newsfront - BBU’s Penny discusses gluten-free trend
Lancaster Colony acquires Flatout
Gorton receives distinguished service award
BEMA award winner living out a dream
ASB selects contest winners
Whole Foods Co-CEO to address IDDBA
In Memoriam
Gilbert Bundy named CEO of Bundy Baking Solutions
People
Staff changes for Baking & Snack
iba 2015 - The March to Munich
Home away from home
Baking & Snack goes to Europe
Fantini Bakery - Upgrading to 5G
Maintaining an automated bakery
Functional Foods - Fit Club
Going pro(biotic)
Fats & Oils - A Report Card
Understanding required
Tech Showcase: Bakery Shortenings - A New Wave of Options
Antioxidants - Deter and Sequester
Understanding the breakdown
Auto-oxidation — a chain reaction
Ingredient App - The Umami Effect
Batter Mixing - Creating Cakes
Batter mixers bring higher sanitation standards
Strategies to protect inclusions
Fryers - Refine, then Update
Robotics - Bang for the Buck
Maintaining the human element
Sanitation Strategies - Prevent, Control, Execute
Meeting Preview: IFT - Feeding Innovation
Industry Images - Baking Toward the Future
Events
Innovations
Products & Packaging
New on the Shelf
Patents
Marketplace
Ad Index
New Product Spotlight
Baking & Snack - April 2015 - Baking & Snack - April 2015
Baking & Snack - April 2015 - 2
Baking & Snack - April 2015 - 3
Baking & Snack - April 2015 - 4
Baking & Snack - April 2015 - 5
Baking & Snack - April 2015 - 6
Baking & Snack - April 2015 - 7
Baking & Snack - April 2015 - 8
Baking & Snack - April 2015 - Table of Contents
Baking & Snack - April 2015 - 10
Baking & Snack - April 2015 - Table of Contents
Baking & Snack - April 2015 - Editorial - Surviving the future 101
Baking & Snack - April 2015 - 13
Baking & Snack - April 2015 - Gorton receives distinguished service award
Baking & Snack - April 2015 - 15
Baking & Snack - April 2015 - In Memoriam
Baking & Snack - April 2015 - 17
Baking & Snack - April 2015 - Staff changes for Baking & Snack
Baking & Snack - April 2015 - 19
Baking & Snack - April 2015 - 20
Baking & Snack - April 2015 - iba 2015 - The March to Munich
Baking & Snack - April 2015 - Home away from home
Baking & Snack - April 2015 - ABM - 1
Baking & Snack - April 2015 - ABM - 2
Baking & Snack - April 2015 - ABM - 3
Baking & Snack - April 2015 - ABM - 4
Baking & Snack - April 2015 - Baking & Snack goes to Europe
Baking & Snack - April 2015 - 24
Baking & Snack - April 2015 - Fantini Bakery - Upgrading to 5G
Baking & Snack - April 2015 - 26
Baking & Snack - April 2015 - 27
Baking & Snack - April 2015 - 28
Baking & Snack - April 2015 - 29
Baking & Snack - April 2015 - 30
Baking & Snack - April 2015 - 31
Baking & Snack - April 2015 - 32
Baking & Snack - April 2015 - 33
Baking & Snack - April 2015 - 34
Baking & Snack - April 2015 - Maintaining an automated bakery
Baking & Snack - April 2015 - 36
Baking & Snack - April 2015 - 37
Baking & Snack - April 2015 - 38
Baking & Snack - April 2015 - 39
Baking & Snack - April 2015 - 40
Baking & Snack - April 2015 - Functional Foods - Fit Club
Baking & Snack - April 2015 - Going pro(biotic)
Baking & Snack - April 2015 - 43
Baking & Snack - April 2015 - 44
Baking & Snack - April 2015 - 45
Baking & Snack - April 2015 - 46
Baking & Snack - April 2015 - 47
Baking & Snack - April 2015 - 48
Baking & Snack - April 2015 - 49
Baking & Snack - April 2015 - 50
Baking & Snack - April 2015 - Fats & Oils - A Report Card
Baking & Snack - April 2015 - 52
Baking & Snack - April 2015 - 53
Baking & Snack - April 2015 - 54
Baking & Snack - April 2015 - 55
Baking & Snack - April 2015 - Understanding required
Baking & Snack - April 2015 - 57
Baking & Snack - April 2015 - 58
Baking & Snack - April 2015 - Tech Showcase: Bakery Shortenings - A New Wave of Options
Baking & Snack - April 2015 - 60
Baking & Snack - April 2015 - 61
Baking & Snack - April 2015 - 62
Baking & Snack - April 2015 - 63
Baking & Snack - April 2015 - 64
Baking & Snack - April 2015 - Antioxidants - Deter and Sequester
Baking & Snack - April 2015 - Understanding the breakdown
Baking & Snack - April 2015 - 67
Baking & Snack - April 2015 - 68
Baking & Snack - April 2015 - 69
Baking & Snack - April 2015 - 70
Baking & Snack - April 2015 - 71
Baking & Snack - April 2015 - Auto-oxidation — a chain reaction
Baking & Snack - April 2015 - 73
Baking & Snack - April 2015 - 74
Baking & Snack - April 2015 - 75
Baking & Snack - April 2015 - 76
Baking & Snack - April 2015 - Ingredient App - The Umami Effect
Baking & Snack - April 2015 - 78
Baking & Snack - April 2015 - Batter Mixing - Creating Cakes
Baking & Snack - April 2015 - Batter mixers bring higher sanitation standards
Baking & Snack - April 2015 - 81
Baking & Snack - April 2015 - 82
Baking & Snack - April 2015 - 83
Baking & Snack - April 2015 - 84
Baking & Snack - April 2015 - 85
Baking & Snack - April 2015 - 86
Baking & Snack - April 2015 - 87
Baking & Snack - April 2015 - 88
Baking & Snack - April 2015 - 89
Baking & Snack - April 2015 - 90
Baking & Snack - April 2015 - Strategies to protect inclusions
Baking & Snack - April 2015 - 92
Baking & Snack - April 2015 - Fryers - Refine, then Update
Baking & Snack - April 2015 - 94
Baking & Snack - April 2015 - 95
Baking & Snack - April 2015 - 96
Baking & Snack - April 2015 - 97
Baking & Snack - April 2015 - 98
Baking & Snack - April 2015 - 99
Baking & Snack - April 2015 - 100
Baking & Snack - April 2015 - Robotics - Bang for the Buck
Baking & Snack - April 2015 - 102
Baking & Snack - April 2015 - Maintaining the human element
Baking & Snack - April 2015 - 104
Baking & Snack - April 2015 - 105
Baking & Snack - April 2015 - Sanitation Strategies - Prevent, Control, Execute
Baking & Snack - April 2015 - 107
Baking & Snack - April 2015 - 108
Baking & Snack - April 2015 - Meeting Preview: IFT - Feeding Innovation
Baking & Snack - April 2015 - Industry Images - Baking Toward the Future
Baking & Snack - April 2015 - 111
Baking & Snack - April 2015 - 112
Baking & Snack - April 2015 - 113
Baking & Snack - April 2015 - 114
Baking & Snack - April 2015 - 115
Baking & Snack - April 2015 - 116
Baking & Snack - April 2015 - Events
Baking & Snack - April 2015 - Innovations
Baking & Snack - April 2015 - 119
Baking & Snack - April 2015 - 120
Baking & Snack - April 2015 - Products & Packaging
Baking & Snack - April 2015 - 122
Baking & Snack - April 2015 - 123
Baking & Snack - April 2015 - New on the Shelf
Baking & Snack - April 2015 - 125
Baking & Snack - April 2015 - 126
Baking & Snack - April 2015 - Patents
Baking & Snack - April 2015 - Marketplace
Baking & Snack - April 2015 - 129
Baking & Snack - April 2015 - 130
Baking & Snack - April 2015 - 131
Baking & Snack - April 2015 - 132
Baking & Snack - April 2015 - 133
Baking & Snack - April 2015 - 134
Baking & Snack - April 2015 - 135
Baking & Snack - April 2015 - 136
Baking & Snack - April 2015 - Ad Index
Baking & Snack - April 2015 - New Product Spotlight
Baking & Snack - April 2015 - 139
Baking & Snack - April 2015 - 140
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