Baking & Snack - April 2016 - 91

EQUIPMENT
Tortilla Technology

advancing
Design and engineering of tortilla
processing equipment moves forward into
more cleanable systems, running at tighter
tolerances and outputting ever more product.
by Laurie Gorton

W

What makes a good tortilla better? The tortilla manufacturer's answer will always be one that is produced
faster with less labor at lower cost. Today, as foodservice
emerges as the big dog in the room, tortilla technology
must operate at tighter tolerances, while new food safety
regulations throw additional emphasis on cleanability.
In the past few years, equipment vendors have made
such improvements to both wheat and corn tortilla
systems. Make no mistake: The processes are different,
but the influences on design and engineering of tortilla
equipment make no such differentiation.

What's universal?
While issues of line speed and labor input continue to
shape the state of the art in tortilla technology, newer
concerns about line controls, product tolerances and
food safety are gaining ascendency.
Full line integration has graduated out of the luxury
class to become an everyday necessity. "Everything on
the line has to be integrated in all adjustments," said
Chris Herrera, sales, Casa Herrera. "And this helps improve the quality of the product across the board. It also
means fewer people and more pounds per hour."
Reliability touches on the matter of product consis-

tency. Finished specs must be stricter to satisfy customer
demand - especially that from the burgeoning foodservice market. "Tortilla manufacturers need to operate
within ever tighter tolerances to get and keep the business of the foodservice industry," said Glenn Shelton,
vice-president, sales, Lawrence Equipment. Factors such
as diameter, moisture content and toast points, among
others, are how tortilla manufacturers are measured today, he observed.
Verifying such performance goes hand-in-hand with
striving for it. Mr. Shelton described a quality control vision system installed at the end of the cooler that looks
at all factors required by client product specs. "With use
of a remote monitor mounted at the press, it can act as a
continuous report card not only of the operating group
but also of the equipment," he explained.
Accelerating diversity in dough formulations, inclusions and sizes also complicates consistency. "Tortilla
producers need flexibility on their equipment to produce different flatbreads on the same production line,"
said Cesar Zelaya, bakery sales and technology manager,
Handtmann, Inc. Switching between styles necessitates
quick changeovers to minimize down time.
Another major improvement has been made in en-

Quick release mechanisms
simplify cleaning and
speed changeovers on
sheeting lines.
Rademaker

www.bakingandsnack.com / April 2016 Baking & Snack 91



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Baking & Snack - April 2016

Table of Contents for the Digital Edition of Baking & Snack - April 2016

Baking & Snack - April 2016
Table of Contents
Table of Contents
Editorial - What do you love?
Newsfront - ABA and B&CMA actively exploring merger
Somoza: ASB the ‘largest talent pool in the baking industry’
Health, diversity driving US eating trends
IDDBA’s Dairy-Deli-Bake set for Houston
SFA renamed as SNAC International
People/In Brief/In Memoriam
Social Media - Connecting with Consumers
Social media impacts consumer habits
Who’s using digital food media
Social media supports launches
La Petite Bretonne - Taking Minis to the Max
More than a baker’s dozen
A family affair of 50 years
Hispanic Foods - Baking in the Melting Pot
Trend-watching — inside-out
Protein - Function & Nutrition
Fortified and gluten-free
Alternative Flours - Baking Wheat-free
Ingredient App - Bakers gain a new ally in …The War against Staling
Ovens - A Battle for Control
Training to retain valuable skills
Tortilla Technology - Advancing the art
Science of tortillas
Automation - Turnkey Solutions
Vertical Packaging - A Tale of Two Goals
Sanitation Strategies - Creating a Win-Win Situation
Meeting Preview: IBIE - Get Smart in Vegas
Meeting Preview: IFT - Where Science Feeds Innovation
Industry Images - Best Week in Baking
Events
Ingredients & Formulating
Equipment & Packaging
Patents
New on the Shelf
Marketplace
Ad Index
New Product Spotlight
Baking & Snack - April 2016 - Baking & Snack - April 2016
Baking & Snack - April 2016 - 2
Baking & Snack - April 2016 - 3
Baking & Snack - April 2016 - 4
Baking & Snack - April 2016 - 5
Baking & Snack - April 2016 - 6
Baking & Snack - April 2016 - 7
Baking & Snack - April 2016 - 8
Baking & Snack - April 2016 - Table of Contents
Baking & Snack - April 2016 - 10
Baking & Snack - April 2016 - Table of Contents
Baking & Snack - April 2016 - Editorial - What do you love?
Baking & Snack - April 2016 - 13
Baking & Snack - April 2016 - 14
Baking & Snack - April 2016 - 15
Baking & Snack - April 2016 - Somoza: ASB the ‘largest talent pool in the baking industry’
Baking & Snack - April 2016 - 17
Baking & Snack - April 2016 - SFA renamed as SNAC International
Baking & Snack - April 2016 - People/In Brief/In Memoriam
Baking & Snack - April 2016 - 20
Baking & Snack - April 2016 - Social Media - Connecting with Consumers
Baking & Snack - April 2016 - Social media impacts consumer habits
Baking & Snack - April 2016 - 23
Baking & Snack - April 2016 - Who’s using digital food media
Baking & Snack - April 2016 - 25
Baking & Snack - April 2016 - Social media supports launches
Baking & Snack - April 2016 - 27
Baking & Snack - April 2016 - 28
Baking & Snack - April 2016 - La Petite Bretonne - Taking Minis to the Max
Baking & Snack - April 2016 - 30
Baking & Snack - April 2016 - 31
Baking & Snack - April 2016 - 32
Baking & Snack - April 2016 - More than a baker’s dozen
Baking & Snack - April 2016 - 34
Baking & Snack - April 2016 - 35
Baking & Snack - April 2016 - A family affair of 50 years
Baking & Snack - April 2016 - 37
Baking & Snack - April 2016 - 38
Baking & Snack - April 2016 - 39
Baking & Snack - April 2016 - 40
Baking & Snack - April 2016 - Hispanic Foods - Baking in the Melting Pot
Baking & Snack - April 2016 - 42
Baking & Snack - April 2016 - 43
Baking & Snack - April 2016 - Trend-watching — inside-out
Baking & Snack - April 2016 - 45
Baking & Snack - April 2016 - 46
Baking & Snack - April 2016 - 47
Baking & Snack - April 2016 - 48
Baking & Snack - April 2016 - 49
Baking & Snack - April 2016 - 50
Baking & Snack - April 2016 - Protein - Function & Nutrition
Baking & Snack - April 2016 - 52
Baking & Snack - April 2016 - 53
Baking & Snack - April 2016 - 54
Baking & Snack - April 2016 - 55
Baking & Snack - April 2016 - Fortified and gluten-free
Baking & Snack - April 2016 - 57
Baking & Snack - April 2016 - 58
Baking & Snack - April 2016 - Alternative Flours - Baking Wheat-free
Baking & Snack - April 2016 - 60
Baking & Snack - April 2016 - 61
Baking & Snack - April 2016 - 62
Baking & Snack - April 2016 - 63
Baking & Snack - April 2016 - 64
Baking & Snack - April 2016 - 65
Baking & Snack - April 2016 - 66
Baking & Snack - April 2016 - Ingredient App - Bakers gain a new ally in …The War against Staling
Baking & Snack - April 2016 - 68
Baking & Snack - April 2016 - Ovens - A Battle for Control
Baking & Snack - April 2016 - 70
Baking & Snack - April 2016 - 71
Baking & Snack - April 2016 - 72
Baking & Snack - April 2016 - 73
Baking & Snack - April 2016 - 74
Baking & Snack - April 2016 - 75
Baking & Snack - April 2016 - 76
Baking & Snack - April 2016 - 77
Baking & Snack - April 2016 - 78
Baking & Snack - April 2016 - 79
Baking & Snack - April 2016 - 80
Baking & Snack - April 2016 - 81
Baking & Snack - April 2016 - 82
Baking & Snack - April 2016 - 83
Baking & Snack - April 2016 - Training to retain valuable skills
Baking & Snack - April 2016 - 85
Baking & Snack - April 2016 - 86
Baking & Snack - April 2016 - 87
Baking & Snack - April 2016 - 88
Baking & Snack - April 2016 - 89
Baking & Snack - April 2016 - 90
Baking & Snack - April 2016 - Tortilla Technology - Advancing the art
Baking & Snack - April 2016 - 92
Baking & Snack - April 2016 - 93
Baking & Snack - April 2016 - Science of tortillas
Baking & Snack - April 2016 - 95
Baking & Snack - April 2016 - 96
Baking & Snack - April 2016 - 97
Baking & Snack - April 2016 - 98
Baking & Snack - April 2016 - Automation - Turnkey Solutions
Baking & Snack - April 2016 - 100
Baking & Snack - April 2016 - 101
Baking & Snack - April 2016 - 102
Baking & Snack - April 2016 - 103
Baking & Snack - April 2016 - 104
Baking & Snack - April 2016 - 105
Baking & Snack - April 2016 - 106
Baking & Snack - April 2016 - Vertical Packaging - A Tale of Two Goals
Baking & Snack - April 2016 - 108
Baking & Snack - April 2016 - 109
Baking & Snack - April 2016 - 110
Baking & Snack - April 2016 - 111
Baking & Snack - April 2016 - Sanitation Strategies - Creating a Win-Win Situation
Baking & Snack - April 2016 - 113
Baking & Snack - April 2016 - Meeting Preview: IBIE - Get Smart in Vegas
Baking & Snack - April 2016 - 115
Baking & Snack - April 2016 - 116
Baking & Snack - April 2016 - Meeting Preview: IFT - Where Science Feeds Innovation
Baking & Snack - April 2016 - 118
Baking & Snack - April 2016 - Industry Images - Best Week in Baking
Baking & Snack - April 2016 - 120
Baking & Snack - April 2016 - 121
Baking & Snack - April 2016 - 122
Baking & Snack - April 2016 - 123
Baking & Snack - April 2016 - 124
Baking & Snack - April 2016 - Events
Baking & Snack - April 2016 - 126
Baking & Snack - April 2016 - 127
Baking & Snack - April 2016 - Ingredients & Formulating
Baking & Snack - April 2016 - 129
Baking & Snack - April 2016 - 130
Baking & Snack - April 2016 - 131
Baking & Snack - April 2016 - Equipment & Packaging
Baking & Snack - April 2016 - 133
Baking & Snack - April 2016 - 134
Baking & Snack - April 2016 - Patents
Baking & Snack - April 2016 - 136
Baking & Snack - April 2016 - New on the Shelf
Baking & Snack - April 2016 - Marketplace
Baking & Snack - April 2016 - 139
Baking & Snack - April 2016 - 140
Baking & Snack - April 2016 - 141
Baking & Snack - April 2016 - 142
Baking & Snack - April 2016 - 143
Baking & Snack - April 2016 - 144
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Baking & Snack - April 2016 - 148
Baking & Snack - April 2016 - 149
Baking & Snack - April 2016 - 150
Baking & Snack - April 2016 - 151
Baking & Snack - April 2016 - 152
Baking & Snack - April 2016 - Ad Index
Baking & Snack - April 2016 - New Product Spotlight
Baking & Snack - April 2016 - 155
Baking & Snack - April 2016 - 156
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http://digitalbs.bakingbusiness.com/sosland/bs/2004_05_01
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