Marine Fabricator July/August 2024 - 41

¾-inch plywood so the seat would be
extremely strong when it was stepped
on to enter the aft seating area.
The riser was attached with four
stainless steel angle brackets to the
floor joists. Later in the process,
we cut holes to provide access to
the systems installed beneath, then
upholstered these pieces to keep
everything clean and tidy.
Shape and fit structural
components
Next, we shaped and fit the backrest
board, again using ¾-inch plywood.
We installed cheek blocks onto the
fixed base to set the back angle and to
give us a fastening point that was below
the cushion line. This would allow
the backrest to be removed to inspect
the fuel tank and fittings behind it.
We then fabricated the ¾-inch
plywood seat board. It projected
forward of the base structure to mimic
the design of the front bucket seats
and give an openness to the floor area.
It would be held in place by screws
installed from underneath, and by
fingers that nested into the seatback
board. The fingers control the
alignment so that once upholstered,
the colored pleat sections would
consistently line up between the seat
and back sections. The fingers also
provide vertical stability because the
board can't cantilever when someone
stands on the front edge while
stepping into the seating area.
Taper and fit the foam sections
We determined the thickness and
angles for the seat based on the
bucket seats. For the backrest foam,
thickness and taper were based on
developing the best fit for the boat,
covering a gap in the side planking
near the top and keeping a nicesized
seat. We did a test with some
foam blocks to make sure we had
This was the starting point of the project: no seat structure.
a comfortable slope to the back in
relation to the seat. We mitered the
back/bottom edges of the two pieces
of foam where they came together so
the seat and the back would wedge
together in a nice, clean fashion.
Placement of pleated panels
The client had provided a design
concept for the bucket seats that had
a colored roll and pleat panel in the
middle of the seat and back. Based
on the dimensions of that seat, we
determined the roll and pleat section
would have five pleats that were 1 ¾
inches wide. Although the bucket seats
were receiving one section of pleated
panel in the middle of the seat and back,
with the aft bench being the full width
of the boat, we determined that we
needed two sections of pleated panels in
the accent color, so we needed to figure
out their placement. We had made
the panel sections for the bucket seats
" Many of us do a
lot of upholstery
recovering-
copying the old to
create the new-but
what do you do
when you have no
seat structure? "
MarineFabricatorMag.com | 41
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Marine Fabricator July/August 2024

Table of Contents for the Digital Edition of Marine Fabricator July/August 2024

Marine Fabricator July/August 2024 - Cover1
Marine Fabricator July/August 2024 - Cover2
Marine Fabricator July/August 2024 - 1
Marine Fabricator July/August 2024 - 2
Marine Fabricator July/August 2024 - 3
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Marine Fabricator July/August 2024 - Cover3
Marine Fabricator July/August 2024 - Cover4
Marine Fabricator July/August 2024 - Expo Card 1
Marine Fabricator July/August 2024 - Expo Card 2
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