Marine Fabricator September/October 2022 - 41

knob to secure the ruler and draw it out
into the light to read it. Make tic marks on
your pattern where you take a reading and
write that reading directly on your pattern.
Add the dimension you took to the traced
line of the bottom of the cushion and
make a mark. With a batten or long ruler
on edge, connect those marks and draw
that curve. That new line is the fi nished
line of the top of the cushion (Photo 3).
Cutting foam
When cutting the foam for a beveled
cushion, trace the pattern for the
cushion top on the foam (Photo 4).
Cut the foam to the size of the top
pattern. Line up the bottom pattern
on the straight up and down edges
of the cushion and trace the fi nished
line of the bottom along the
beveled edge. Using a Bosch foam
saw, which is expensive but worth it,
we use two people to cut the bevel:
one guiding the blade on top and
one guiding the blade underneath.
Another tip for cutting foam: Make
strips of PVC board 3/8 inch thick by 4
inches wide by 6 feet long. They will look
like fl at skis. This is the same thickness
as the foot of the foam saw. Put these
under the foam on each side of your cut
to ensure a perfect 90-degree cut. Spray
silicone on the saw blade frequently to
reduce drag.
Gluing foam
You can use an aerosol glue or gallons
of glue (compressor glue) and a glue
gun. The aerosol is best if you are
not gluing a lot. The compressor
and the glue gun are good for large
jobs, such as laminating gel foam on
base foam. Our local foam supplier
has a slicing machine. We can take
customers' existing cushion foam,
slice 1 or 2 inches off the top, and
glue on a layer of gel foam. Customers
get a lot more comfort without
having to have new covers made.
Photo 1
Photo 2
This clever jig (Photo 1) clamps to the table edge to help get zipper sliders started. This
custom " bevelometer " (Photo 2) is an adjustable T square for measuring the bevels in a
hull. Both were made by a machinist friend and are real time savers.
Photo 3
Photo 4
Bevelometer measurements are
marked directly on the pattern, and the
resulting curved line is the fi nished line of
the top of the cushion.
Using a Bosch foam saw to cut foam for
a beveled cushion is expensive but worth
it. Cut the bevel using two people: one
guiding the blade on top and one guiding
the blade underneath.
Photo 5
A delaminating plywood backrest support structure was epoxied in place in the
boat making sure it was still removable to do the upholstery. The foam was cut to fi t
and patterned in place. (See page 42 for more information.)
marinefabricatormag.com | 41
http://www.marinefabricatormag.com

Marine Fabricator September/October 2022

Table of Contents for the Digital Edition of Marine Fabricator September/October 2022

Marine Fabricator September/October 2022 - Cover1
Marine Fabricator September/October 2022 - Cover2
Marine Fabricator September/October 2022 - 1
Marine Fabricator September/October 2022 - 2
Marine Fabricator September/October 2022 - 3
Marine Fabricator September/October 2022 - 4
Marine Fabricator September/October 2022 - 5
Marine Fabricator September/October 2022 - 6
Marine Fabricator September/October 2022 - 7
Marine Fabricator September/October 2022 - 8
Marine Fabricator September/October 2022 - 9
Marine Fabricator September/October 2022 - 10
Marine Fabricator September/October 2022 - 11
Marine Fabricator September/October 2022 - 12
Marine Fabricator September/October 2022 - 13
Marine Fabricator September/October 2022 - 14
Marine Fabricator September/October 2022 - 15
Marine Fabricator September/October 2022 - 16
Marine Fabricator September/October 2022 - 17
Marine Fabricator September/October 2022 - 18
Marine Fabricator September/October 2022 - 19
Marine Fabricator September/October 2022 - 20
Marine Fabricator September/October 2022 - 21
Marine Fabricator September/October 2022 - 22
Marine Fabricator September/October 2022 - 23
Marine Fabricator September/October 2022 - 24
Marine Fabricator September/October 2022 - 25
Marine Fabricator September/October 2022 - 26
Marine Fabricator September/October 2022 - 27
Marine Fabricator September/October 2022 - 28
Marine Fabricator September/October 2022 - 29
Marine Fabricator September/October 2022 - 30
Marine Fabricator September/October 2022 - 31
Marine Fabricator September/October 2022 - 32
Marine Fabricator September/October 2022 - 33
Marine Fabricator September/October 2022 - 34
Marine Fabricator September/October 2022 - 35
Marine Fabricator September/October 2022 - 36
Marine Fabricator September/October 2022 - 37
Marine Fabricator September/October 2022 - 38
Marine Fabricator September/October 2022 - 39
Marine Fabricator September/October 2022 - 40
Marine Fabricator September/October 2022 - 41
Marine Fabricator September/October 2022 - 42
Marine Fabricator September/October 2022 - 43
Marine Fabricator September/October 2022 - 44
Marine Fabricator September/October 2022 - 45
Marine Fabricator September/October 2022 - 46
Marine Fabricator September/October 2022 - 47
Marine Fabricator September/October 2022 - 48
Marine Fabricator September/October 2022 - cover3
Marine Fabricator September/October 2022 - cover4
Marine Fabricator September/October 2022 - MFConf1
Marine Fabricator September/October 2022 - MFConf2
Marine Fabricator September/October 2022 - MFConf3
Marine Fabricator September/October 2022 - MFConf4
Marine Fabricator September/October 2022 - MFConf5
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-may-june-2024
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-march-april-2024
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-tips-and-trends-supplement-2024
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-january-february-2024
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-november-december-2023
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-september-october-2023
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-july-august-2023
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-may-june-2023
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-march-april-2023
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-january-february-2023
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-november-december-2022
https://www.nxtbook.com/ata/marinefabricator/marine-fabricator-september-october-2022
https://www.nxtbook.com/ifai/marinefabricator/marine-fabricator-july-august-2022
https://www.nxtbook.com/ifai/marinefabricator/marine-fabricator-may-june-2022
https://www.nxtbook.com/ifai/marinefabricator/marine-fabricator-march-april-2022
https://www.nxtbook.com/ifai/marinefabricator/marine-fabricator-january-february-2022
https://www.nxtbook.com/ifai/marinefabricator/marine-fabricator-november-december-2021
https://www.nxtbook.com/ifai/marinefabricator/marine-fabricator-september-october-2021
https://www.nxtbook.com/ifai/marinefabricator/marine-fabricator-july-august-2021
https://www.nxtbook.com/ifai/marinefabricator/marine-fabricator-may-june-2021
https://www.nxtbook.com/ifai/marinefabricator/marine-fabricator-march-april-2021
https://www.nxtbook.com/ifai/marinefabricator/0121MF
https://www.nxtbook.com/ifai/marinefabricator/1120MF
https://www.nxtbook.com/ifai/marinefabricator/0920MF
https://www.nxtbook.com/ifai/marinefabricator/0720MF
https://www.nxtbook.com/ifai/marinefabricator/0520MF
https://www.nxtbook.com/ifai/marinefabricator/0320MF
https://www.nxtbook.com/ifai/marinefabricator/0120MF
https://www.nxtbook.com/ifai/marinefabricator/1119MF
https://www.nxtbook.com/ifai/marinefabricator/0919MF
https://www.nxtbook.com/ifai/marinefabricator/0719MF
https://www.nxtbook.com/ifai/marinefabricator/0519MF
https://www.nxtbook.com/ifai/marinefabricator/0319MF
https://www.nxtbook.com/ifai/marinefabricator/0119MF
https://www.nxtbook.com/ifai/marinefabricator/1118MF
https://www.nxtbook.com/ifai/marinefabricator/0918MF
https://www.nxtbook.com/ifai/marinefabricator/0718MF
https://www.nxtbook.com/ifai/marinefabricator/0518MF
https://www.nxtbook.com/ifai/marinefabricator/0318MF
https://www.nxtbook.com/ifai/marinefabricator/0118MF
https://www.nxtbookmedia.com