Efficient Plant July 2018 - 12

feature | operating strategies

Economic
Goals
Sustainable
Manufacturing

Environmental
Goals

Fig. 1. Sustainable
manufacturing is
a balancing game.
Winning involves
enhancing the quality
of life for humans in an
economically viable way
that doesn't create an
environment where they
can't exist.

12

Societal
Goals

design drives the balance of the materials life cycle as
it determines what type and how much raw material, energy, water, chemical, and other resources are
required to deliver the demanded utility.
Sustainable product design involves two types of
considerations: demand-side and supply-side.
On the demand side of the equation, consumers
ultimately decide what and how much of a given
product they demand. For example, if consumers
demand large, gas-guzzling vehicles in lieu of more
fuel-efficient options or public transportation, manufacturers will deliver such products. The sustainable
manufacturer, in turn, must decide whether or not it
has a social responsibility to promote moresustainable types of options that can move the demand needle in favor of sustainability.
On the supply side, product designers must consider the raw materials, energy, water, and chemicals
required to produce the products they offer. Some
questions for the product designer include:
 Can the utility to the customer be delivered by
products designed with fewer material inputs than
previous offerings?
 Can the product be manufactured using a higher
percentage of recycled materials?
 Can the product be manufactured with less energy and other input materials?

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 If virgin materials are required to manufacture
the product, can they be readily and efficiently
recycled?
Design decisions determine the vast majority of
environmental impacts across a product's life cycle.
While efficiencies can be found in the manufacturing
and logistics aspects of the life cycle, these are heavily
influenced by the product design decisions that are
made very early on in the lifecycle.
Once the product is designed to deliver the
required utility to the customer with the smallest
quantity of input materials and by maximizing the use
of recycled and/or recyclable materials, we must next
turn our attention to input materials, which raises the
following questions:
 Are we sourcing extracted, harvested, or otherwise-obtained raw materials from suppliers that
minimize environmental impact?
 Are materials being extracted from areas that
minimize impact on, among other things, species,
their habitat, and water-drainage areas?
 Are material-extraction methods used to minimize the impact on the environment?
 Is energy sourced from sustainable providers?
 Are chemicals, water, and other manufacturing inputs sourced from organizations that are
themselves sustainable in the production of these
materials?
 Are measures taken to minimize material usage
required for input-material logistics?
Many questions must also be answered regarding
the manufacturing process. For example:
 Is the manufacturing process designed to minimize the amount of materials, including energy,
water, chemicals, and other inputs?
 Is the manufacturing process designed to
minimize the amount of material transfer and the
number of discrete processes required for conversion
to a product?
 Have measures been taken to minimize frictional
losses and leaking and spills of process liquids and
gases?
 Does the process assure a high degree of first-pass
quality goods to reduce waste associated with the
disposal of nonconforming production?
 Has the selection of energy-efficient machines and

JULY 2018


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Table of Contents for the Digital Edition of Efficient Plant July 2018

Editorial
Implementations
Find Gold In Sustainable Manufacturing
Troubleshoot Control Systems Effectively
Automation Accelerates Beer Production
Lubed Chains Live Long Lives
SAP: Use These Tools For PM Compliance
Protect Your Site From Cyber Attacks
Build The Value Of Your CM Program
Choose The Correct Acclerometer
On The Floor
Intelligent Design Process Delivers For Substation
Solution Focus
Old Compressor Gets New Lease On Life
Products
Index
Showcase
Seeking Reliability
Efficient Plant July 2018 - Cover1
Efficient Plant July 2018 - Cover2
Efficient Plant July 2018 - 1
Efficient Plant July 2018 - 2
Efficient Plant July 2018 - 3
Efficient Plant July 2018 - 4
Efficient Plant July 2018 - 5
Efficient Plant July 2018 - Editorial
Efficient Plant July 2018 - 7
Efficient Plant July 2018 - Implementations
Efficient Plant July 2018 - 9
Efficient Plant July 2018 - Find Gold In Sustainable Manufacturing
Efficient Plant July 2018 - 11
Efficient Plant July 2018 - 12
Efficient Plant July 2018 - 13
Efficient Plant July 2018 - 14
Efficient Plant July 2018 - 15
Efficient Plant July 2018 - 16
Efficient Plant July 2018 - 17
Efficient Plant July 2018 - Troubleshoot Control Systems Effectively
Efficient Plant July 2018 - 19
Efficient Plant July 2018 - 20
Efficient Plant July 2018 - 21
Efficient Plant July 2018 - Automation Accelerates Beer Production
Efficient Plant July 2018 - 23
Efficient Plant July 2018 - 24
Efficient Plant July 2018 - 25
Efficient Plant July 2018 - 26
Efficient Plant July 2018 - Lubed Chains Live Long Lives
Efficient Plant July 2018 - 28
Efficient Plant July 2018 - 29
Efficient Plant July 2018 - SAP: Use These Tools For PM Compliance
Efficient Plant July 2018 - Protect Your Site From Cyber Attacks
Efficient Plant July 2018 - Build The Value Of Your CM Program
Efficient Plant July 2018 - Choose The Correct Acclerometer
Efficient Plant July 2018 - On The Floor
Efficient Plant July 2018 - 35
Efficient Plant July 2018 - Solution Focus
Efficient Plant July 2018 - 37
Efficient Plant July 2018 - 38
Efficient Plant July 2018 - 39
Efficient Plant July 2018 - Old Compressor Gets New Lease On Life
Efficient Plant July 2018 - 41
Efficient Plant July 2018 - Products
Efficient Plant July 2018 - 43
Efficient Plant July 2018 - 44
Efficient Plant July 2018 - 45
Efficient Plant July 2018 - Index
Efficient Plant July 2018 - Showcase
Efficient Plant July 2018 - Seeking Reliability
Efficient Plant July 2018 - Cover3
Efficient Plant July 2018 - Cover4
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