Efficient Plant Nov./Dec 2019 - 26

feature | vibration monitoring
connections to rotating assets. Pulling continuous
integrate into automation systems and just-in-time
robust data over long periods reveals the types
decision making. Vibration-data snapshots, taken
of conditions that are missed between schedunder optimum conditions, do not reflect true
uled route collections. Continuous data also
operating conditions. Online systems offer
allows plant personnel to analyze vibration
continuous-monitoring capabilities to deterdata alongside process data, thus determining
mine when process conditions are detrimental
whether operations or control methods are the
to the health of the equipment, and when the
root cause of degradation in mechanical integrity.
equipment is being detrimental to the quality of
Online-system pilots are also advantageous in that
the product. Start with a pilot program and use it to
they can usually be conducted without having to shut
identify unknown risks to critical and essential assets
down operations.
and establish metrics that will lead to greater returns on
Once your operators have singled out a critical asset or
your system investment and improvements to operaFollow these recommenda"bad actor" from the equipment/machines in the plant, the tions to effectively move from
tional certainty and production efficiency. EP
route-based
to
online-based
pilot program can use the existing route-based system as a
vibration monitoring.
starting point for data collection.
Pat Cornelison is director of reliability solutions at
Assets with rapid failure modes or where failures have
Cornerstone Controls Inc., Cincinnati (cornerstonenot been detected by route vibration in the past are ideal
controls.com). He has 30 yr. of experience in industrial
targets. Be sure to include your vibration analysts in this process to help
automation, control, and reliability. He may be reached at pat.cornelison@
identify, define, and disposition alarms and notifications. Once the pilot
cornerstonecontrols.com.
program is completed, your provider should offer a comprehensive evalJamie Flerlage is strategic account manager at Cornerstone, with more
uation that includes project findings and technical recommendations.
than 17 yr. of experience in digital-manufacturing systems. He may be
Manual vibration-data collection is time consuming and difficult to
reached at jamie.flerlage@cornerstonecontrols.com.

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EFFP_SAN-2ad.indd 1

26

| EFFICIENTPLANTMAG.COM

@ EXAIR

11/5/19 8:54 AM

NOV/DEC 2019


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Efficient Plant Nov./Dec 2019

Table of Contents for the Digital Edition of Efficient Plant Nov./Dec 2019

Efficient Plant Nov./Dec 2019 - 1
Efficient Plant Nov./Dec 2019 - Cover1
Efficient Plant Nov./Dec 2019 - Cover2
Efficient Plant Nov./Dec 2019 - 1
Efficient Plant Nov./Dec 2019 - 2
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Efficient Plant Nov./Dec 2019 - Cover3
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