Efficient Plant November 2017 - 45

department | on the floor

make your PMs more efficient and effective. It
enables resource optimization, while instilling
best practices. When done right, it results in
improved uptime and reliability (higher mean
time between failure); increases wrench time;
reduces variation, which can help quality; and
makes resources available to enable the correct
kind of maintenance.
On a bigger scale, this process helps you
understand and make better decisions regarding asset risk. Every PMO effort in which I've
been involved has resulted in a 30% to 50% reduction in tasks, freeing up valuable resources.
There are several ways to organize the PMO
effort. The most complicated and lengthy
process is an RCM (Reliability Centered Maintenance) approach. The most-used method is
an FMEA organized approach. Many organize
PMOs by similar asset groups. If you aren't
ready for either of those, you can still gain
benefit by simply corralling the subject-matter
experts and talking through the benefits of
each PM. Ask what is done, why it is done, and
whether or not it works.
Do you need to conduct a PMO? If you are
not sure, ask yourself the following:
 Have you done the same PM six or more
times without any needed corrective action?
 Is there high ambiguity in your task wording? If three technicians did them, would
they all be done the same way?
 Where did your PM tasks come from?
Have you ever reviewed them for effectiveness?
 PM tasks cause as many problems as
they fix due to lack of accessibility, modular
replacement, visual controls, and training.
Human error is still the root cause of more
than 50% of the issues.
 You can't complete your predictive and
condition-based maintenance tasks because
you are too busy doing reactive repairs.
 Things are breaking before you get to do
the PMs.

NOVEMBER 2017

Also, if you haven't done a PMO in the past
five years, you need one.
The bottom line is, if you are looking for
resources to do predictive and condition-based
maintenance, start with a PMO. The only cost is
short-term time. The benefit is long-term time
you'll give back to your employees. EP

Based in Knoxville, Klaus M.
Blache is director of the Reliability
& Maintainability Center at
the Univ. of Tennessee, and a
research professor in the College
of Engineering. Contact him at
kblache@utk.edu.

See all our products at:

klsummit.com

Quality
Service
Expertise
Save on Energy with Summit Pump Lubricants
Summit gear lubricants have proven to reduce friction,
thereby reducing the input power to operate the
equipment or increasing the available power output.
The reduction of fluid friction results in lower lubricant
operating temperatures, which prolongs the life of both
the lubricant and the equipment.

( 800.749.5823
Kl├╝ber Lubrication NA LP

EFFICIENTPLANTMAG.COM |

45


http://www.klsummit.com http://www.klsummit.com http://www.EFFICIENTPLANTMAG.COM

Table of Contents for the Digital Edition of Efficient Plant November 2017

Efficient Plant November 2017 - 1
Efficient Plant November 2017 - Cover1
Efficient Plant November 2017 - Cover2
Efficient Plant November 2017 - 1
Efficient Plant November 2017 - 2
Efficient Plant November 2017 - 3
Efficient Plant November 2017 - 4
Efficient Plant November 2017 - 5
Efficient Plant November 2017 - 6
Efficient Plant November 2017 - 7
Efficient Plant November 2017 - 8
Efficient Plant November 2017 - 9
Efficient Plant November 2017 - 10
Efficient Plant November 2017 - 11
Efficient Plant November 2017 - 12
Efficient Plant November 2017 - 13
Efficient Plant November 2017 - 14
Efficient Plant November 2017 - 15
Efficient Plant November 2017 - 16
Efficient Plant November 2017 - 17
Efficient Plant November 2017 - 18
Efficient Plant November 2017 - 19
Efficient Plant November 2017 - 20
Efficient Plant November 2017 - 21
Efficient Plant November 2017 - 22
Efficient Plant November 2017 - 23
Efficient Plant November 2017 - 24
Efficient Plant November 2017 - 25
Efficient Plant November 2017 - 26
Efficient Plant November 2017 - 27
Efficient Plant November 2017 - 28
Efficient Plant November 2017 - 29
Efficient Plant November 2017 - 30
Efficient Plant November 2017 - 31
Efficient Plant November 2017 - 32
Efficient Plant November 2017 - 33
Efficient Plant November 2017 - 34
Efficient Plant November 2017 - 35
Efficient Plant November 2017 - 36
Efficient Plant November 2017 - 37
Efficient Plant November 2017 - 38
Efficient Plant November 2017 - 39
Efficient Plant November 2017 - 40
Efficient Plant November 2017 - 41
Efficient Plant November 2017 - 42
Efficient Plant November 2017 - 43
Efficient Plant November 2017 - 44
Efficient Plant November 2017 - 45
Efficient Plant November 2017 - 46
Efficient Plant November 2017 - 47
Efficient Plant November 2017 - 48
Efficient Plant November 2017 - 49
Efficient Plant November 2017 - 50
Efficient Plant November 2017 - 51
Efficient Plant November 2017 - 52
Efficient Plant November 2017 - 53
Efficient Plant November 2017 - 54
Efficient Plant November 2017 - 55
Efficient Plant November 2017 - 56
Efficient Plant November 2017 - Cover3
Efficient Plant November 2017 - Cover4
https://www.nxtbook.com/atp/MaintenanceTechnology/epjulyaug2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epjune2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epmay2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epapril2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epmarch2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epfeb2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epjan2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epnovdec2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epseptoct2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epmay2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epapril2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epmarch2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epfebruary2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epjanuary2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epdecember2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epnovember2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epoctober2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epseptember2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epaugust2018
https://www.nxtbook.com/atp/MaintenanceTechnology/0818schneider
https://www.nxtbook.com/atp/MaintenanceTechnology/epjuly2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epjune2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epmay2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epapril2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epmarch2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epfebruary2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epjanuary2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epdecember2017
https://www.nxtbook.com/atp/MaintenanceTechnology/epnovember2017
https://www.nxtbook.com/atp/MaintenanceTechnology/epoctober2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtsept2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtaugust2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjuly2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjune2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtmay2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtapril2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtmarch2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtfebruary2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjanuary2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtdecember2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtnovember2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtoctober2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtseptember2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtaugust2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjuly2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjune2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtmay2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtapril2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtmarch2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtfebruary2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjanuary2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtdecember2015
https://www.nxtbook.com/atp/MaintenanceTechnology/mtnovember2015
https://www.nxtbook.com/atp/MaintenanceTechnology/mtoctober2015
https://www.nxtbook.com/atp/MaintenanceTechnology/mtseptember2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTAugust2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTJuly2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTJune2015
https://www.nxtbook.com/atp/MaintenanceTechnology/M
https://www.nxtbook.com/atp/MaintenanceTechnology/0415endress
https://www.nxtbook.com/atp/MaintenanceTechnology/MTApril2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTMarch2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTFebruary2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTJanuary2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTDecember2014
https://www.nxtbook.com/atp/MaintenanceTechnology/MTNovember2014
https://www.nxtbook.com/atp/MaintenanceTechnology/MTOctober2014
https://www.nxtbook.com/atp/MaintenanceTechnology/MTSeptember2014
https://www.nxtbook.com/atp/MaintenanceTechnology/MTAugust2014
https://www.nxtbook.com/atp/MaintenanceTechnology/MTJuly2014
https://www.nxtbookmedia.com