Maintenance Technology April 2016 - (Page 24)
EQUIPMENT OPTIMIZATION
Look System-Wide
For Cost Savings
Evaluating equipment systems and associated processes throughout
your plant can yield substantial low-hanging, waste-reduction fruit.
FOR A VARIETY OF OBVIOUS and not so obvious
reasons, it is more important than ever for manufacturing
operations to explore system-wide cost-reduction strategies.
While there are numerous areas in plants where costs can be
reduced, the one that provides substantial savings opportunities for any enterprise is energy consumption.
According to the Energy Information Administration,
Washington, the average cost of electricity per kilowatt
dropped for the industrial sector of the economy from
December 2014 to December 2015. This should not, however,
reduce focus on this area as a potential gold mine of costreduction opportunities.
As most involved in manufacturing are aware, each time
energy is converted from one form to another, energy loss
occurs. This, combined with loss associated with supply and
24 |
MAINTENANCE TECHNOLOGY
distribution, accounts for a high percentage of the annual
energy usage in manufacturing.
Identifying the need
Consider the manufacturing of forest-products: Only about
half of the energy consumed by those types of operations
is used directly in processes that lead to finished goods. As
much as 45% of the purchased energy is wasted through
generation (18%), distribution (12%), and conversion or
mechanical inefficiencies (15%). Despite conventional
wisdom, however, generation is not the best place to start
when it comes to reducing energy waste.
Typically, cutting generation energy waste requires large
capital investments that take years, sometimes decades,
to recoup. Distribution and conversion, though, are ripe
APRIL 2016
Table of Contents for the Digital Edition of Maintenance Technology April 2016
My Take
Uptime
On The Floor
Culture Changed At This Indiana Refinery
She Ignores The Glass Ceiling
Loadability Studies Aid PRC-025-1 Compliance
Look System-Wide For Cost Savings
Reliable Pumping Supplement
Fund Lubrication Program With Energy Savings
Emergency-Stop Choices
Cyber Security
Backup Generators
Infrared Safety Tips
Internet Of Things
ISO 55000
Motor-Testing Tools Expand Services
Products
Showcase
Ad Index
Final Thought
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