Maintenance Technology August 2016 - (Page 20)
MAINTENANCE STRATEGIES
While bar-code
technology has
been around for
decades, only a few
storerooms have
fully implemented it
to track and manage
their MRO inventory.
Put Efficiency
In MRO
Storerooms
Wally Wilson, CMRP, CPIM
Life Cycle Engineering
Outdated designs, work processes, and technologies keep many of today's
storeroom operations from adequately meeting the needs of the maintenance
efforts they're expected to support.
REGARDLESS OF ORGANIZATION SIZE, many
storerooms are still operated as they were when the plants
first began operating-which could have been decades ago.
They still have light-duty metal shelving that wastes substantial vertical-storage space and heavy-duty pallet racking with
extra-wide aisles to accommodate large components. For
many sites, changes that make MRO (maintenance, repair,
and operations) storerooms more efficient are long overdue.
Why a storeroom deserves TLC
An MRO storeroom is a business within a
business that's expected to have available
items to maintain a site's operating
equipment. While the maintenance
department may be its primary
customer, it serves many areas of
an organization. Its main role is to
manage the inventory investment
and provide the needed parts and
components for equipment repairs
and support the overall objectives
and goals of the business.
The culture of the maintenance organization directly affects how a storeroom
functions. If the expectation is to provide
repair parts quickly for equipment breakdowns, the storeroom will be forced to operate
with a large inventory investment-and in a
very reactive mode. If maintenance personnel
are conducting reliability-centered maintenance (RCM) and planning and scheduling
their work, the storeroom operates in a more
20 |
MAINTENANCE TECHNOLOGY
efficient and proactive manner, and with less inventory.
Note that how inventory is managed affects the outcome of
equipment reliability. Take, for example, the fact that a harsh
storeroom environment can damage parts. Dust, dirt, heat,
cold, vibration, and static electricity can affect the quality and
performance of some parts when put in service.
Service life can also be affected by how items are physically
handled and stored. Think about the impact of an electric
motor that's dropped or had its shaft struck by a lift truck.
Mishandling of parts can cause concealed damage
that does more than adversely affect the life of
the components themselves. It also can cause
collateral damage to other equipment with
which those items are installed.
Here are some recommendations for
bringing your storerooms up to date in
terms of location, storage equipment,
work processes, technology, layout,
inventory-stocking decisions, and kitting
approaches for planned work.
Update location
Changes that make their
MRO storerooms more efficient are long overdue for
many sites, starting with
elimination of substantial
space-wasting, light-weight
vertical shelving.
Past thinking was that the storeroom needed
to be centrally located for easy access from
anywhere on the site. This philosophy was
driven by the role of the storeroom and the need
of the employees to have access to everything
from office supplies and consumables to repair
parts for equipment maintenance.
Current thinking is that the storeroom
should be located on the perimeter of a site for
increased security. Placing a storeroom there
AUGUST 2016
Table of Contents for the Digital Edition of Maintenance Technology August 2016
Editorial
Uptime
On The Floor
Accepting The Challenge
Advanced Software In The Jungle
Put Efficiency in MRO Storerooms
Rethink Overall Vibration Monitoring
Reliable Pumping Supplement
Practical Oil Analysis: Why and What For?
SAP Tips and Tricks
Maximize Ethernet
Compressed Air Care
Nurture STEM Learning
Heed Drive-Belt Temps
Internet of Things
ISO 55000
Products
Showcase
Ad Index
Final Thought
Maintenance Technology August 2016
https://www.nxtbook.com/atp/MaintenanceTechnology/efficient-plant-jan-feb-2024
https://www.nxtbook.com/atp/MaintenanceTechnology/efficient-plant-april-2022
https://www.nxtbook.com/atp/MaintenanceTechnology/efficient-plant-october-2021
https://www.nxtbook.com/atp/MaintenanceTechnology/efficient-plant-june-2021
https://www.nxtbook.com/atp/MaintenanceTechnology/epapril2021
https://www.nxtbook.com/atp/MaintenanceTechnology/epmarch2021
https://www.nxtbook.com/atp/MaintenanceTechnology/epjanfeb2021
https://www.nxtbook.com/atp/MaintenanceTechnology/epjulyaug2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epjune2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epmay2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epapril2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epmarch2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epfeb2020
https://www.nxtbook.com/atp/MaintenanceTechnology/epjan2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epnovdec2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epseptoct2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epmay2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epapril2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epmarch2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epfebruary2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epjanuary2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epdecember2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epnovember2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epoctober2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epseptember2019
https://www.nxtbook.com/atp/MaintenanceTechnology/epaugust2018
https://www.nxtbook.com/atp/MaintenanceTechnology/0818schneider
https://www.nxtbook.com/atp/MaintenanceTechnology/epjuly2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epjune2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epmay2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epapril2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epmarch2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epfebruary2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epjanuary2018
https://www.nxtbook.com/atp/MaintenanceTechnology/epdecember2017
https://www.nxtbook.com/atp/MaintenanceTechnology/epnovember2017
https://www.nxtbook.com/atp/MaintenanceTechnology/epoctober2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtsept2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtaugust2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjuly2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjune2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtmay2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtapril2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtmarch2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtfebruary2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjanuary2017
https://www.nxtbook.com/atp/MaintenanceTechnology/mtdecember2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtnovember2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtoctober2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtseptember2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtaugust2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjuly2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjune2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtmay2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtapril2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtmarch2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtfebruary2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtjanuary2016
https://www.nxtbook.com/atp/MaintenanceTechnology/mtdecember2015
https://www.nxtbook.com/atp/MaintenanceTechnology/mtnovember2015
https://www.nxtbook.com/atp/MaintenanceTechnology/mtoctober2015
https://www.nxtbook.com/atp/MaintenanceTechnology/mtseptember2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTAugust2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTJuly2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTJune2015
https://www.nxtbook.com/atp/MaintenanceTechnology/M
https://www.nxtbook.com/atp/MaintenanceTechnology/0415endress
https://www.nxtbook.com/atp/MaintenanceTechnology/MTApril2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTMarch2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTFebruary2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTJanuary2015
https://www.nxtbook.com/atp/MaintenanceTechnology/MTDecember2014
https://www.nxtbook.com/atp/MaintenanceTechnology/MTNovember2014
https://www.nxtbook.com/atp/MaintenanceTechnology/MTOctober2014
https://www.nxtbook.com/atp/MaintenanceTechnology/MTSeptember2014
https://www.nxtbook.com/atp/MaintenanceTechnology/MTAugust2014
https://www.nxtbook.com/atp/MaintenanceTechnology/MTJuly2014
https://www.nxtbookmedia.com