Maintenance Technology September 2016 - 45

SOLUTION FOCUS Potato Waste Becomes Clean Water, Energy Engineered wastewater-effluent-treatment systems are generating 45,000 liters of potable water per hour and 3.2 MW of green energy. FOOD AND BEVERAGE PROCESSING involves a significant amount of wastewater, most commonly treated in a typical anaerobic-aerobic wastewater-treatment plant. The effluent produced from this conventional type of treatment is an ideal source for further refining into perfectly hygienic, potable drinking water, and clean energy-something that can help plants save on water intake and energy costs. While biological effluent use is a popular way to improve plant efficiency, it's not as easy as it seems. In the food and beverage industry, three conditions must be met: ■ All production must allow the reuse of biological effluent. ■ The available effluent must be of an acceptable quality, allowing successful tertiary treatment. ■ The generated concentrate should still be disposable. Waterleau (Leuven, Belgium, and Victor, NY) is a global provider of environmental technology and a pioneer in water and wastewater treatment that offers a variety of solutions for processing wastewater in the food and beverage sector. The company works with individual plants to design and build solutions based on their respective projects and treatment conditions. An example of this is Farm Frites, headquartered in Molendjik, The Netherlands. Reducing water footprint With a global capacity of 1.3-million tons of processed potatoes annually and 1,500 employees, Farm Frites (farmfrites. SEPTEMBER 2016 com) is one of the largest operations of its kind in the world. Over the years, though, this successful company has faced groundwater scarcity, limited groundwater-permit availability, increased costs of sourcing tap water, and stringent wastewater-discharge regulations. To deal with these challenges, Farm Frites partnered with its drinking-water supplier, De Watergroep (Brussels). Together, the organizations developed a sustainable, tailor-made solution that met the potato-processor's water demand and complied with the governing water agency's strict regulatory framework. De Watergroep, in turn, partnered with Waterleau for the design and construction of the wastewater-effluenttreatment solution. Waterleau's Boomerang water-reuse technology consists of a successive ultrafiltration (UF) and reverse osmosis (RO) treatment process that converts wastewater into potable water that can then be reused in the plant. Ultrafiltration membranes provide a physical barrier to remove bacteria, suspended solids, and harmful pathogens. This technology has been proven in many water reuse installations worldwide. The resulting water quality is characterized by a low turbidity and SDI (silt density index) value. It is fed directly to the downstream RO installation, extending RO lifetime and reducing its associated operating costs. During MAINTENANCETECHNOLOGY.COM | 45 http://www.MAINTENANCETECHNOLOGY.COM

Table of Contents for the Digital Edition of Maintenance Technology September 2016

Editorial
Uptime
On The Floor
Old-School Approach To New-World Technology
Art Meets Reliability Science
Commit To Safety
Robot-Human Interaction Getting Safer
Sanitary, Stainless Conveyors Not The Same
Reduce Hidden Process-Safety Costs
Pace Your Reliability Program
Win The War With 'Lubrication By Design'
SAP Tips And Tricks
Understand Pump Vibration
Select The Right Relay
Bearing Care
Clear Up HOA Confusion
Potato Waste Becomes Clean Water, Energy
Products
Showcase
Ad Index
Final Thought
Maintenance Technology September 2016 - 1
Maintenance Technology September 2016 - Cover1
Maintenance Technology September 2016 - Cover2
Maintenance Technology September 2016 - 1
Maintenance Technology September 2016 - 2
Maintenance Technology September 2016 - 3
Maintenance Technology September 2016 - Editorial
Maintenance Technology September 2016 - 5
Maintenance Technology September 2016 - Uptime
Maintenance Technology September 2016 - 7
Maintenance Technology September 2016 - On The Floor
Maintenance Technology September 2016 - 9
Maintenance Technology September 2016 - Old-School Approach To New-World Technology
Maintenance Technology September 2016 - 11
Maintenance Technology September 2016 - 12
Maintenance Technology September 2016 - 13
Maintenance Technology September 2016 - 14
Maintenance Technology September 2016 - 15
Maintenance Technology September 2016 - Art Meets Reliability Science
Maintenance Technology September 2016 - 17
Maintenance Technology September 2016 - 18
Maintenance Technology September 2016 - 19
Maintenance Technology September 2016 - Commit To Safety
Maintenance Technology September 2016 - 21
Maintenance Technology September 2016 - 22
Maintenance Technology September 2016 - 23
Maintenance Technology September 2016 - Robot-Human Interaction Getting Safer
Maintenance Technology September 2016 - 25
Maintenance Technology September 2016 - Sanitary, Stainless Conveyors Not The Same
Maintenance Technology September 2016 - 27
Maintenance Technology September 2016 - 28
Maintenance Technology September 2016 - Reduce Hidden Process-Safety Costs
Maintenance Technology September 2016 - 30
Maintenance Technology September 2016 - Pace Your Reliability Program
Maintenance Technology September 2016 - 32
Maintenance Technology September 2016 - 33
Maintenance Technology September 2016 - 34
Maintenance Technology September 2016 - 35
Maintenance Technology September 2016 - Win The War With 'Lubrication By Design'
Maintenance Technology September 2016 - 37
Maintenance Technology September 2016 - 38
Maintenance Technology September 2016 - SAP Tips And Tricks
Maintenance Technology September 2016 - Understand Pump Vibration
Maintenance Technology September 2016 - Select The Right Relay
Maintenance Technology September 2016 - Bearing Care
Maintenance Technology September 2016 - 43
Maintenance Technology September 2016 - Clear Up HOA Confusion
Maintenance Technology September 2016 - Potato Waste Becomes Clean Water, Energy
Maintenance Technology September 2016 - 46
Maintenance Technology September 2016 - 47
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Maintenance Technology September 2016 - 50
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Maintenance Technology September 2016 - Showcase
Maintenance Technology September 2016 - Ad Index
Maintenance Technology September 2016 - 55
Maintenance Technology September 2016 - Final Thought
Maintenance Technology September 2016 - Cover3
Maintenance Technology September 2016 - Cover4
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