Paper360 - September/October 2016 - 56

The cleaner may have up to six foils, depending on the nature and extent of the contamination, machine speed, and fabric design. Typical applications use three or four foils that guide contaminants into a saveall designed for easy cleaning during shutdown. The real difference to the papermaker is visible on close inspection at shutdown. At left is a typical example from a Japanese mill, running a 5-m deckle width at approximately 600 m/min. Figures 2 and 3 show the same fabric before and after the installation of the AOKI Cleaner. Fig. 2: Before installation of the AOKI Cleaner. Fig. 3: One month after installation. 56 THE KLINGELE EXPERIENCE The Klingele mill installed its first unit on PM 2 in the first top position. "From the start, we saw far greater consistency in sheet profiles (Fig.4) and it was evident the Cleaner prevented any significant ingress of contaminants into the fabric. Our first fabric stayed on the machine for nine months compared to the previous average of three, which paid for the new equipment," says Wischeropp. As a result of the initial success, Klingele made investments in two more units: for the second top and third bottom positions on PM 2, which runs up to 1,000 m/min. Aoki supervised the installation and remained on site to ensure the blade settings achieved maximum efficiency. "This will be an ongoing investment for us. We have already made cost savings that outweigh the initial investment," Wischeropp says. The mill saw other benefits, he adds. "We recorded fewer paper breaks attributable to the dryer section and improved paper quality. In 2014 we had a significant reduction in complaints of sheet contamination, and since we installed the two additional cleaners we have had no more breaks caused by sticky contamination, with claims reduced from 17 to only 6 per year, and those being unrelated to stickies." There has also been an environmental bonus. "We have no need for dryer fabric cleaning chemicals and have thus maintained a safe working environment for our crews," Wischeropp notes. "They also gave us positive feedback that this system was superior to the spot cleaner concept we had used before." Fig. 4: Klingele Weener mill CD Sheet Profiles (mid-life). Kentaro Tajiri is a manager with Matsubo Corporation, and Thomas Wischeropp is mill manager with Klingele Papierwerke, Germany. Paper360º SEPTEMBER/OCTOBER 2016 www.tappi.org http://www.tappi.org

Table of Contents for the Digital Edition of Paper360 - September/October 2016

Setpoint
Over the Wire
Agenda 2020 Launches ‘Roadmaps’ to Efficiency, Sustainability, and New Product Goals
RBI: Transforming to Meet the Industry’s Research Needs
Paper Schools: Forging the Future
PPI Top 100
RISI’s Latin American CEO of the Year
Automation Upgrade Helps Sappi Gratkorn Perform
Innovative Direct Drive in a Turnkey-rebuilt Project
Klingele Papierwerke Saves Money, ‘Foils’ Stickies
TAPPI Journal Summaries
Life Cycle of the US Paper Industry
TAPPI News
ASPI News
Index of Advertisers
Paper360 - September/October 2016 - bellyband1
Paper360 - September/October 2016 - bellyband2
Paper360 - September/October 2016 - cover1
Paper360 - September/October 2016 - cover2
Paper360 - September/October 2016 - 3
Paper360 - September/October 2016 - 4
Paper360 - September/October 2016 - 5
Paper360 - September/October 2016 - Setpoint
Paper360 - September/October 2016 - 7
Paper360 - September/October 2016 - Over the Wire
Paper360 - September/October 2016 - 9
Paper360 - September/October 2016 - 10
Paper360 - September/October 2016 - 11
Paper360 - September/October 2016 - 12
Paper360 - September/October 2016 - 13
Paper360 - September/October 2016 - Agenda 2020 Launches ‘Roadmaps’ to Efficiency, Sustainability, and New Product Goals
Paper360 - September/October 2016 - 15
Paper360 - September/October 2016 - 16
Paper360 - September/October 2016 - 17
Paper360 - September/October 2016 - 18
Paper360 - September/October 2016 - 19
Paper360 - September/October 2016 - RBI: Transforming to Meet the Industry’s Research Needs
Paper360 - September/October 2016 - 21
Paper360 - September/October 2016 - 22
Paper360 - September/October 2016 - 23
Paper360 - September/October 2016 - Paper Schools: Forging the Future
Paper360 - September/October 2016 - 25
Paper360 - September/October 2016 - 26
Paper360 - September/October 2016 - 27
Paper360 - September/October 2016 - 28
Paper360 - September/October 2016 - PPI Top 100
Paper360 - September/October 2016 - 30
Paper360 - September/October 2016 - 31
Paper360 - September/October 2016 - 32
Paper360 - September/October 2016 - 33
Paper360 - September/October 2016 - 34
Paper360 - September/October 2016 - 35
Paper360 - September/October 2016 - 36
Paper360 - September/October 2016 - 37
Paper360 - September/October 2016 - RISI’s Latin American CEO of the Year
Paper360 - September/October 2016 - 39
Paper360 - September/October 2016 - 40
Paper360 - September/October 2016 - 41
Paper360 - September/October 2016 - 42
Paper360 - September/October 2016 - 43
Paper360 - September/October 2016 - 44
Paper360 - September/October 2016 - 45
Paper360 - September/October 2016 - Automation Upgrade Helps Sappi Gratkorn Perform
Paper360 - September/October 2016 - 47
Paper360 - September/October 2016 - 48
Paper360 - September/October 2016 - 49
Paper360 - September/October 2016 - Innovative Direct Drive in a Turnkey-rebuilt Project
Paper360 - September/October 2016 - 51
Paper360 - September/October 2016 - 52
Paper360 - September/October 2016 - 53
Paper360 - September/October 2016 - Klingele Papierwerke Saves Money, ‘Foils’ Stickies
Paper360 - September/October 2016 - 55
Paper360 - September/October 2016 - 56
Paper360 - September/October 2016 - 57
Paper360 - September/October 2016 - TAPPI Journal Summaries
Paper360 - September/October 2016 - 59
Paper360 - September/October 2016 - 60
Paper360 - September/October 2016 - 61
Paper360 - September/October 2016 - Life Cycle of the US Paper Industry
Paper360 - September/October 2016 - 63
Paper360 - September/October 2016 - 64
Paper360 - September/October 2016 - 65
Paper360 - September/October 2016 - TAPPI News
Paper360 - September/October 2016 - 67
Paper360 - September/October 2016 - ASPI News
Paper360 - September/October 2016 - 69
Paper360 - September/October 2016 - Index of Advertisers
Paper360 - September/October 2016 - cover3
Paper360 - September/October 2016 - cover4
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