JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 76

EXPERT'S DIGEST
ATL/AFP

Fig. 2: Example of defect images recorded by the AFP sensor (Left to right: twist, missing tow, splice)

Data visualisation
The data from the AFP sensor can
be visualised with the InFactory
VisinTools. Several devices, with a
well-designed graphical user interface (GUI) and paired with proper
hardware and infra-structure, can be
individually adapted to specific applications and combined for optimum
usability.
Today's state-of-the-art visualisation
tools are static displays (machine
computer for example) reporting the
minimum information such as defect
position, type, dimension and pictures.
A laser projector can be associated,
providing a precise defect location
guidance for the operator. Tablets are
a further option to enhance operator
mobility.

Fig. 3: Example of an AFP sensor mounted on an AFP machine and assembly layout

Expert's digest jec

InFactory Solutions is already developing the next generation of visualisation
tools by implementing augmented
reality (AR): virtual elements are
displayed into human reality, either via
AR tablets or AR glasses. These new
mobile devices can not only report
the defect definition (position, type,
dimension and pictures) but also be
used by the operator to localise defects
on the part and receive real-time customised information about the defect.

Fig. 4: AFP sensor
data visualization
(VisinPro app)

Data analytics
The next development segment for the
young Airbus subsidiary is data analytics. Data acquisition from all AFP
process steps, associated with data
analytics solutions, is a door-opener
for large savings in factories.
AFP machine, AFP sensor and non-destructive testing (NDT) data can be
stored. The data correlations make it
possible to identify the defect cause.
It supports process improvement,
time reduction and cost optimisation
during manufacturing.

Fig. 5: Augmented
reality glasses used
in AFP production for
data visualization and
defect evaluation

Specific key performance indicators
(KPI) for the process can be calculated
on the edge level and then compared
on the core level. This helps to evalu-

composites magazine Additive Manufacturing

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JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020

Contents
Overview - lntroduction to the additive manufacturing of fibre-reinforced composites
Additive manufacturing
Manufacturing  - High-performance creations: additive manufacturing and composites 
Manufacturing - Additive manufacturing of high-performance composite structures 
Technology - Simulating the effects of warpage in an additively-manufactured composite layup tool 
Business insights 
AFP & ATL 
Simulation - Optimizing the key manufacturing parameters of the AFP process 
Simulation - How AFP lay-up affects a composte part’s design intent 
Measurement - Preform permeability measurement and 3D resin flow simulation for dry AFP 
Monitoring - Fibre placement in-process monitoring and solutions for quality optimisation 
Process - Repurposing residual AFP tape for complex aerospace parts 
Process - Rapid manufacturing of a tailored spar by AFP and stamp forming 
Process - PAEK composite prepreg: fast and efficient part manufacturing 
Process - Fibre patch placement: expanding the scope of additive manufacturing 
Process - Automated manufacturing of stiffened composite shells using dry fibre material 
Process - Laser-assisted tape- and fibre-placement-system «Multimaterial Head» 
Process - Economic production of load-optimized thermoplastic composites 
3D printing 
Aerospace - Full-strength 5-axis carbon fibre 3D printing revolutionizes aviation and space 
Aerospace - Successful mission of TuPOD, a TubeSats deployer manufactured via additive manufacturing 
Aerospace - lnduction welding of reinforced additive-manufactured parts 
Automotive - The Energica dashboard reinvented through professional 3D printing and composite materials 
Automotive - Transforming composite production processes with FDM additive manufacturing 
Automotive - Disrupting the composite tooling supply chain 
Marine - World’s first 3D-printed yacht with carbon fibre-reinforced thermoplastic compounds  
Sports & Leisure - Additive manaufacturing applications in sporting goods production 
Sports & Leisure - Making the first 3D-printed carbon fibre bike 
Sports & Leisure - lnnovative composite bicycle frame 
Equipment & Machining - Injection moulding: running tests earlier with 3D printing 
Equipment & Machining - Large-scalme additive manufacturing of composite thermoplastics - where are we?
Construction - 3D printing and new materials are the core of China’s smarter cities 
Construction - 3D printing technology for building and construction 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 1
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 2
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 3
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Contents
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 5
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Overview - lntroduction to the additive manufacturing of fibre-reinforced composites
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 7
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 8
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 9
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 10
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 11
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 12
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 13
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 14
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Additive manufacturing
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Manufacturing  - High-performance creations: additive manufacturing and composites 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 17
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Manufacturing - Additive manufacturing of high-performance composite structures 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 19
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Technology - Simulating the effects of warpage in an additively-manufactured composite layup tool 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 21
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 22
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Business insights 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 24
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 25
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 26
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 27
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 28
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 29
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 30
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 31
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 32
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 33
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JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 43
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JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 51
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JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 53
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JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 55
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 56
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 57
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 58
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 59
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 60
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 61
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 62
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 63
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - AFP & ATL 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Simulation - Optimizing the key manufacturing parameters of the AFP process 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 66
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 67
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Simulation - How AFP lay-up affects a composte part’s design intent 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 69
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 70
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Measurement - Preform permeability measurement and 3D resin flow simulation for dry AFP 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 72
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 73
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 74
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Monitoring - Fibre placement in-process monitoring and solutions for quality optimisation 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 76
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 77
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Repurposing residual AFP tape for complex aerospace parts 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 79
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Rapid manufacturing of a tailored spar by AFP and stamp forming 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 81
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 82
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 83
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - PAEK composite prepreg: fast and efficient part manufacturing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 85
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 86
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 87
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Fibre patch placement: expanding the scope of additive manufacturing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 89
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Automated manufacturing of stiffened composite shells using dry fibre material 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 91
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 92
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 93
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Laser-assisted tape- and fibre-placement-system «Multimaterial Head» 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 95
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Process - Economic production of load-optimized thermoplastic composites 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 97
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 98
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 99
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 100
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 101
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 102
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 103
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 3D printing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Aerospace - Full-strength 5-axis carbon fibre 3D printing revolutionizes aviation and space 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 106
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 107
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Aerospace - Successful mission of TuPOD, a TubeSats deployer manufactured via additive manufacturing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 109
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 110
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 111
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Aerospace - lnduction welding of reinforced additive-manufactured parts 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 113
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Automotive - The Energica dashboard reinvented through professional 3D printing and composite materials 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 115
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Automotive - Transforming composite production processes with FDM additive manufacturing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 117
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Automotive - Disrupting the composite tooling supply chain 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 119
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 120
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Marine - World’s first 3D-printed yacht with carbon fibre-reinforced thermoplastic compounds  
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 122
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Sports & Leisure - Additive manaufacturing applications in sporting goods production 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 124
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Sports & Leisure - Making the first 3D-printed carbon fibre bike 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 126
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 127
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Sports & Leisure - lnnovative composite bicycle frame 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 129
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Equipment & Machining - Injection moulding: running tests earlier with 3D printing 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 131
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Equipment & Machining - Large-scalme additive manufacturing of composite thermoplastics - where are we?
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 133
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 134
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Construction - 3D printing and new materials are the core of China’s smarter cities 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 136
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 137
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - Construction - 3D printing technology for building and construction 
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 139
JEC COMPOSITES MAGAZINE - EXPERT’S DIGEST - ADDITIVE MANUFACTURING - 2020 - 140
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