JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 36

FEATURE “Natural Fibres & Environment” Application Complete houses made of wood-plastic composites The “simply housing” modular house construction kit offered by the British company Tech-Wood Int. Ltd., Kent is a completely new product made of wood-plastic composites. Tech-Wood has been using extruder technology from Cincinnati Extrusion (Vienna, Austria) for a number of years to produce the necessary profiles with about 75% fibre content. The technology is custom-made for this application. T he market for wood-plastic composites (WPC) has been growing steadily in Europe since 2003, when for the first time it reached a sizeable production volume of 25,0000 metric tons (MT) per annum. By 2008, the annual production had risen to more than 70,000 MT, and experts are expecting further growth of around 20% per annum for the next few years. A novel market approach As a licensor, Tech-Wood sells its technology together with Cincinnati’s custom-made, counter-rotating twin-screw extruders to interested customers on an exclusive basis. The machine manufacturer and the WPC processing licensor have been collaborating since 2002, under a cooperation agreement that has A growing range of applications The application potential for WPC products exists wherever high rigidity, resistance to environmental stress and weathering are required, as well as low maintenance requirements and a maximum service life. All of these aspects play an important part in the building industry. Tech-Wood had plenty of good reasons to develop a completely new concept for buildings. Its new modular system, called “simply housing”, allows the quick, easy construction of complete houses from WPC. The first houses, with a living area of 85 m² and an entry-level price of about €21,000, are currently under construction in Europe and the USA. To produce the building components, Tech-Wood relies on well-established formulas with a natural fibre content of about 75%. With the use of long fibres, a high rigidity between 6,000 and 7,000 MPa is achieved, which is a distinctive feature in comparison to WPC materials from competitors. Profiles for load-bearing parts receive additional reinforcement with metal or fibreglass inserts to counteract plastic flow and increase their rigidity to a maximum of 10,000-14,000 MPa. Fig.1: The fiberexA135 twin-vent extruder from the extruder series for WPC Fig. 2: “Simply housing”, a detailed view of the innovative housing concept from Tech-Wood International Ltd. proved highly beneficial for both sides. Thanks to its ample experience with WPC processing, Cincinnati has been able to continuously optimize its Fiberex machine series. Today, the five extruder models 38, 58, 80, 92 and 135 are available for outputs of up to 1,000 kg/h. Processing units and screw geometries specially designed for WPC technology ensure optimal product attributes. Modular metering and material feeding concepts allow the processing of raw materials prepared in different ways. Optimized degassing systems for compounds with up to 85% natural fibre content have also been added to meet the special requirements of this booming material category. More information: www.cet-australia.com jec composites magazine / No55 February - March 2010
http://www.cet-australia.com

JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010

Cover
Contents
NEWS WORLDWIDE
Companies - AGY is expanding into Asia Pacific
 - Pipeco: successful shift from steel to composites
Agenda of events
 - ContiTech and BASF reach new milestone in lightweight construction
 - BMW M-Series carbon-fibre roof
Innovations - NRC and Magna to develop ultra-light materials for next-generation vehicles
BUSINESS
Market survey -  The European composites market 2008/2009
Trends - Automobile interior parts go greener
Niche market - Concept Blade - The leading edge of acoustic technology
Human capital - RHS manager
FEATURE
Outlook - Natural fibres for the 3rd millennium
 - The outlook for flax and hemp fibres in composites .
Properties - The biomaterial for green composites
Weaving -  High-performance biocomposites: novel aligned natural fibre reinforcements
Compounds - Bioplastic-based compounds
 - Combining polypropylene and natural fibre in automotive applications
Application - Complete houses made of wood-plastic composites
Recycling - Recycling composite materials reinforced with plant fibres
USERS’ PLATFORM
Composites in the world - New cordless hammer drill
 - Life cycle analysis: eco-friendly coffin
 - Carbon 451 lamp
 - Premium pocket binoculars
Successful partners - Earthquake-proof FRPM pipes
Application - PlanetSolar: around the world on the world’s largest solar-powered boat
KNOW-HOW
Cutting tools - Are lasers finally competing with rotary die cutters
Design & Manufacturing - Advanced composite racing yacht construction
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Cover
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 2
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 3
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 4
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JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Contents
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 7
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - NEWS WORLDWIDE
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Companies - AGY is expanding into Asia Pacific
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 -  - Pipeco: successful shift from steel to composites
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 11
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Agenda of events
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 13
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Innovations - NRC and Magna to develop ultra-light materials for next-generation vehicles
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - BUSINESS
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Market survey -  The European composites market 2008/2009
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 17
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 18
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Trends - Automobile interior parts go greener
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Niche market - Concept Blade - The leading edge of acoustic technology
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 21
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Human capital - RHS manager
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - FEATURE
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Outlook - Natural fibres for the 3rd millennium
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 25
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 26
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 -  - The outlook for flax and hemp fibres in composites .
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 28
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Properties - The biomaterial for green composites
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 30
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Weaving -  High-performance biocomposites: novel aligned natural fibre reinforcements
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 32
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Compounds - Bioplastic-based compounds
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 -  - Combining polypropylene and natural fibre in automotive applications
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 35
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Application - Complete houses made of wood-plastic composites
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Recycling - Recycling composite materials reinforced with plant fibres
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 38
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - USERS’ PLATFORM
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 -  - Life cycle analysis: eco-friendly coffin
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 -  - Premium pocket binoculars
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Successful partners - Earthquake-proof FRPM pipes
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 43
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Application - PlanetSolar: around the world on the world’s largest solar-powered boat
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 45
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 46
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - KNOW-HOW
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Cutting tools - Are lasers finally competing with rotary die cutters
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 49
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 50
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - Design & Manufacturing - Advanced composite racing yacht construction
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 52
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 53
JEC COMPOSITES MAGAZINE - Issue #55 - February/March 2010 - 54
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