JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 4

MOVING COMPOSITES FORWARD

" Composite
" Composite materials
materials are
are ideally
ideally suited
suited to
to
produce
produce such
such complex
complex shaped
shaped parts "
parts "

JEC Composites Magazine: In just a
few words, could you tell us about
your company and your expertise in
composite materials?

Paul Falzon: Advanced Composite Structures Australia has over
25 years of experience in advanced
composites, with subject matter experts who are known globally for
solving challenging problems in novel
ways. We are recognised and awarded
as one of Australia's leading composites technology organisations, having
worked on a wide range of development programs and commercial contracts with major companies, research
organisations and government entities. We work in multiple industries,
including Aerospace, Automotive,
Oil & Gas, Mining, Renewable Ener-

with

Paul falzon,
General Manager
Advanced Composite
Structures Australia Pty Ltd

gy, Civil Construction, Defence and
Maritime.
Specialising in design, manufacture
and delivery of advanced composite
structures and assemblies, conducted
under ISO 9001 certification, ACS-A
is the ideal partner to help clients gain
a competitive advantage within any
industry.
You're introducing a new model of
a hydro-electric turbine created for
Kinetic NRG, made from composite
materials. What makes it stand out
from earlier models?

P. F.: I think it's important to look

at the bigger picture, food security,
energy security and the environment. Kinetic NRG's energy capture
is focused on fast flowing streams,

irrigation channels and discharge canals, as opposed to traditionally large
dammed reservoirs.
Our design is for an optimal 20-year
design life maximizing durability,
with minimal maintenance. The use
of composite materials greatly benefits this and offers others, such as
weight reduction.

"

Australia, who harnesses extensively the energy from its
largest waterways, innovates with company Kinetic NRG. It
has introduced a model for a microturbine that allows weaker energy sources to be exploited. Developed by Advanced
Composite Structures Australia (ACS-A), this microturbine
model illustrates the potential yet to be harnessed, as well
as what composite materials can offer in the race to provision energy. ACS-A General Manager Dr Paul Falzon returns
to tell us about this success story.

This microturbine solution offers
the capability to harness previously
untapped low-head hydro from
streams and channels

The use of lightweight composite
materials increases our power to
weight ratio, whilst reducing manufacturing, shipping and installation
costs. This all has a bearing on our
ability to produce energy at competitive prices.
Therefore, reduced material, labour,
and installation costs enable us to
firmly target and achieve a competitive energy cost.
Australia already harnesses the energy of its water sources to generate
electricity. How does your solution fit

Light weight composite turbine
hydro-electric by ACS-Australia
for Kinetic NRG

4

jec composites magazine / N°138 January - February 2021



JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021

Cover
Edito
“Composite materials are ideally suited to produce such complex shaped parts”
Contents
NEWS
In brief
Governance
Agenda
BUSINESS
Startup - A standardised method to join metal and fibre-reinforced plastics
Strategy - Taking your innovation to market: commercialising new products in the composites sector
Market - Overview of the glass fibre-reinforcemed plastics market in Europe
MANUFACTURING
Natural fibres - Optimizing the machining of biocomposites
Lightweighting - Honeycomb cores for the automotive industry
Automation - Improving productivity and efficiency with automated kitting system
FEATURE MARINE - Always better?
Fabric - Beneteau optimizes the infusion process
Bonding - Design-for-disassembly of bonded composite foils
Additive manufacturing - A 3D-printed boat made with a continuous-fibreglass thermoset material
Environment - lnteresting approach to making global shipping more sustainable
E-boat - Yachting makes the move to hydrogen
Trends - Sports and composites: the magic of water sports
Filament winding - Composite lashing bar
Sustainability - RAMSSES: lightweighting ships for a cleaner environment
SOLUTIONS
Aerospace - Egyptian consortium develops first textile palm fibres and reinforcements
Renewable energy - Powering the future
Transportation - Infusing efficiency in the Indian raod fleet with composites
TECHNOLOGY
Graphitization - Heat treatment and change of material properties
Inside the lab - ICC: an open-research innovation platform for composites
Carbon - Developing carbon fibre wheels for peak performance
Index
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JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Cover
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 2
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Edito
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - “Composite materials are ideally suited to produce such complex shaped parts”
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 5
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Contents
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 7
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - In brief
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 9
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Governance
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Startup - A standardised method to join metal and fibre-reinforced plastics
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Agenda
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 13
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Strategy - Taking your innovation to market: commercialising new products in the composites sector
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 15
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Market - Overview of the glass fibre-reinforcemed plastics market in Europe
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 17
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 18
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 19
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Natural fibres - Optimizing the machining of biocomposites
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 21
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Lightweighting - Honeycomb cores for the automotive industry
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 23
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Automation - Improving productivity and efficiency with automated kitting system
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 25
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 26
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 27
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Fabric - Beneteau optimizes the infusion process
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 29
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Bonding - Design-for-disassembly of bonded composite foils
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 31
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Additive manufacturing - A 3D-printed boat made with a continuous-fibreglass thermoset material
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 33
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 34
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 35
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Environment - lnteresting approach to making global shipping more sustainable
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 37
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 38
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - E-boat - Yachting makes the move to hydrogen
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 40
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 41
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Trends - Sports and composites: the magic of water sports
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 43
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 44
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 45
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Filament winding - Composite lashing bar
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 47
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Sustainability - RAMSSES: lightweighting ships for a cleaner environment
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 49
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 50
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 51
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Aerospace - Egyptian consortium develops first textile palm fibres and reinforcements
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 53
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Renewable energy - Powering the future
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 55
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Transportation - Infusing efficiency in the Indian raod fleet with composites
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 57
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 58
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Graphitization - Heat treatment and change of material properties
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 60
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 61
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Inside the lab - ICC: an open-research innovation platform for composites
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 63
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Carbon - Developing carbon fibre wheels for peak performance
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 65
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - Advertisers
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 67
JEC COMPOSITES MAGAZINE - Issue #138 - January/February 2021 - 68
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