JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 54

SOLUTlONS electric vehicles

Moving thanks
to electrons

A

ccording to Wikipedia, a vehicle (from Latin: vehiculum)
is a machine that transports people or cargo. Vehicles include wagons, bicycles, motor vehicles (motorcycles,
cars, trucks, buses), railed vehicles (trains, trams), watercraft
(ships, boats), amphibious vehicles (screw-propelled vehicle,
hovercraft), aircraft (airplanes, helicopters) and spacecraft.
Thus, compared with the commonly accepted meaning, the
spectrum is far larger than automotive and trucks as we will see
in the following examples.
Electric vehicles (EV) are not at all new. If you visit the Porsche
Museum near Stuttgart in Germany, you will see an electric car
on which Ferdinand Porsche worked for car manufacturer Jacob Lohner in... 1898, more than 120 years ago! One problem still remains to be resolved, however, and that is the energy
density a battery can store per kilo. That's why only small aircraft are electric for the moment. It also explains why, when we
talk about EV, we mainly think of cars and trucks. Batteries are
heavy. This is an opportunity for composites to be used both in
their enclosures and also for the chassis or other heavy parts.
Replacing steel with composites will give rise to a virtuous circle.

Beauty to disguise
a speed demon
The Vector, manufactured by
hand, has a carbon composite
structure and a unique battery module monocoque. The
combination of a carbon composite structure and the machine's feather weight contributes significantly to the overall
performance of the bike. The Vector possesses carbon swingarms
at both front and rear, and flax composites for the fairings.
The full package tips the scales at just 220kg, almost 60kg lighter
than any of the Vector's closest competitors. On the highway, the
electric superbike provides a range of around 194 kilometres. The
Arc Vector also offers impressive acceleration and can reach 100
kmh in just 2.7 seconds, before hitting its top speed of 200 kmh.

The International Energy Agency (IEA) released a report
entitled Global EV Outlook 2020 (Note: The IEA was created in 1974 to help co-ordinate a collective response to major
disruptions in the supply of oil). According to this report, the
global EV stock (including cars, light-commercial vehicles, buses and medium- and heavy-duty vehicles, but excluding two/
three-wheelers) will expand from around 8 million in 2019 to
50 million by 2025, and close to 140 million vehicles by 2030.
This corresponds to an annual average growth rate close to
30%. As a result of this continuous increase in sales share, EVs
are expected to account for about 7% of the global vehicle fleet
by 2030. EV sales are expected to reach almost 14 million in
2025 and 25 million vehicles in 2030, representing 10% and
16% of all road vehicle sales.
In this context, composites can benefit from the intrinsic properties and of the fact that new players will start their factories
from scratch with no loyalty towards any specific materials.
Automation is obviously an essential key to entering this market. The composites industry has made a lot of progress in this
regard and is now ready. EV manufacturers, who are not shy
about trying something new, will not regret their choice to use
composite materials. n

54

jec composites magazine / N°139 March - April 2021

www.arcvehicle.com


http://www.arcvehicle.com

JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021

Table of Contents for the Digital Edition of JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021

Cover
Edito
“We are proud that the HP name has become increasingly popular on the track”
Contents
NEWS
In brief
Raw materials
Agenda
BUSINESS
Matrix - The future of thermoplastic resins
China - “The past three years witnessed very strong growth of the 3D printing market in Asia”
Startup - Setting off to conquer the great outdoors
Reinforcement - BCF: developing industrial production for reinforcement materials and composites
MANUFACTURING
Automation - ATL/AFP device using a parallel link mechanism
Robotization - Bringing Robot-controlled sealing of aircraft components to industrial maturity
Pipes - Redefining GRP and GRE pipe manufacturing
FEATURE - Composites in industry: Strong potential
4D Printing - Printing continuous fibrereinforced parts with industrialgrade AFP tape
Application - Energy-efficient hybrid drive system with a planetary gear
Trends - Composites in U.S. industrial equipment: perspectives on performance
Robotics - “Robotics skills meet high demand in post-Corona recovery”
Milling - lnnovative new hybrid metal composite four-disc milling cutter reduces machining times by 78%
SOLUTIONS
Medical - The world’s lightest wheelchair
Hunting rifle - RTM carbon fibre stock for a hunting rifle
Composites among us - Electric vehicles
Hand finishing - Surface roughness measurements after hand-finishing of uneven GFRP surfaces
TECHNOLOGY
Out of autoclave - Nextshaft Integral drive shaft
Pitch fibre - Development of a pitchbased carbon fibre, a solution for wide-ranging needs
Index
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JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Cover
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 2
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Edito
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - “We are proud that the HP name has become increasingly popular on the track”
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 5
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Contents
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 7
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - In brief
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 9
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Raw materials
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 11
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Agenda
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 13
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Matrix - The future of thermoplastic resins
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 15
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - China - “The past three years witnessed very strong growth of the 3D printing market in Asia”
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 17
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Startup - Setting off to conquer the great outdoors
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Reinforcement - BCF: developing industrial production for reinforcement materials and composites
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 20
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 21
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 22
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 23
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 24
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 25
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Automation - ATL/AFP device using a parallel link mechanism
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 27
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Robotization - Bringing Robot-controlled sealing of aircraft components to industrial maturity
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 29
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Pipes - Redefining GRP and GRE pipe manufacturing
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 31
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 32
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 33
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 4D Printing - Printing continuous fibrereinforced parts with industrialgrade AFP tape
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 35
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 36
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Application - Energy-efficient hybrid drive system with a planetary gear
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 38
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Trends - Composites in U.S. industrial equipment: perspectives on performance
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 40
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 41
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 42
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Robotics - “Robotics skills meet high demand in post-Corona recovery”
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 44
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 45
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 46
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 47
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Milling - lnnovative new hybrid metal composite four-disc milling cutter reduces machining times by 78%
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 49
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 50
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Medical - The world’s lightest wheelchair
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 52
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Hunting rifle - RTM carbon fibre stock for a hunting rifle
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Composites among us - Electric vehicles
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 55
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Hand finishing - Surface roughness measurements after hand-finishing of uneven GFRP surfaces
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 57
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 58
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Out of autoclave - Nextshaft Integral drive shaft
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 60
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 61
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Pitch fibre - Development of a pitchbased carbon fibre, a solution for wide-ranging needs
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 63
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 64
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 65
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - Advertisers
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 67
JEC COMPOSITES MAGAZINE - Issue #139 - March/April 2021 - 68
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