Hydrocarbon Processing - December 2021 - 53

Environment and Safety
time delay during shutdown to avoid a disproportionately large
flare capacity and to prevent possible equipment damage due
to the resultant overpressure. It was also recognized early in the
design that, because of the directional nature of jet fires and
the inherent congestion of modular process units, active fire
protection through firewater monitors would not adequately
address the jet fire risk. Therefore, jet fire protection for the
PDH facility was focused on the application of risk-based prevention,
control and mitigation approaches.
To determine which facility assets required protection, consequence
modeling was performed to characterize the severity
of jet fire scenarios. As the PDH process facility involved an
overwhelming number of sources from which the jet fire could
originate, it was necessary to determine the minimum number
of jet fire models that adequately represented the risk of escalation
in the facility. In this case study, pertinent data from the
coarse QRA that was developed during the pre-FEED phase
of the project was utilized-hence, the semi-quantitative approach.
The coarse QRA contained information on which process
sections were considered to be the high-risk areas based
on the location-specific individual risk, considering various
fire and toxic release events. Seven jet fire sources were found
to represent the high-risk areas for the facility (TABLE 2).
Case study analysis. Once the jet fire scenario models
were developed, the jet fire contours were compared against
the equipment layout plans and the three-dimensional model
of the facility to determine which assets could potentially be
impacted. FIGS. 3 and 4 illustrate the two-dimensional and
three-dimensional jet fire contours, respectively, from Source
4 in the product splitter section. For this example, a systematic
assessment was carried out, taking into consideration various
options for prevention (e.g., equipment design and flange
guards), control (e.g., fire and gas detection) and mitigation
(e.g., fireproofing and active fire protection) measures. The fiFIG.
3. Two-dimensional view of jet fire contours in the product
splitter section.
FIG. 2. Flow schematic of a PDH process.11
FIG. 4. Three-dimensional view of jet fire contours (category 5D) in the
product splitter section.
TABLE 2. Jet fi re sources within the PDH facility's high-risk areas
Jet fi re source
1
Process section
2
3
4
5
6
7
Propylene refrigeration
Product compression
Product compression
Product splitter section
Product splitter section
Deethanizer
Low-temperature section
Temperature, °C
73
92
16
49
59
-11
-20
Pressure, barg
17.5
12.1
11.3
19.5
19.8
5.5
Inventory, kg
7,800
9,400
9,400
10.3
141,700
227,600
1,100
1,200
Phase
Vapor
Vapor
Vapor
Vapor
Liquid
Vapor
Vapor
Hydrocarbon Processing | DECEMBER 2021 53

Hydrocarbon Processing - December 2021

Table of Contents for the Digital Edition of Hydrocarbon Processing - December 2021

Contents
Hydrocarbon Processing - December 2021 - Cover1
Hydrocarbon Processing - December 2021 - Cover2
Hydrocarbon Processing - December 2021 - Contents
Hydrocarbon Processing - December 2021 - 4
Hydrocarbon Processing - December 2021 - 5
Hydrocarbon Processing - December 2021 - 6
Hydrocarbon Processing - December 2021 - 7
Hydrocarbon Processing - December 2021 - 8
Hydrocarbon Processing - December 2021 - 9
Hydrocarbon Processing - December 2021 - 10
Hydrocarbon Processing - December 2021 - 11
Hydrocarbon Processing - December 2021 - 12
Hydrocarbon Processing - December 2021 - 13
Hydrocarbon Processing - December 2021 - 14
Hydrocarbon Processing - December 2021 - 15
Hydrocarbon Processing - December 2021 - 16
Hydrocarbon Processing - December 2021 - 17
Hydrocarbon Processing - December 2021 - 18
Hydrocarbon Processing - December 2021 - 19
Hydrocarbon Processing - December 2021 - 20
Hydrocarbon Processing - December 2021 - 21
Hydrocarbon Processing - December 2021 - 22
Hydrocarbon Processing - December 2021 - 23
Hydrocarbon Processing - December 2021 - 24
Hydrocarbon Processing - December 2021 - 25
Hydrocarbon Processing - December 2021 - 26
Hydrocarbon Processing - December 2021 - 27
Hydrocarbon Processing - December 2021 - 28
Hydrocarbon Processing - December 2021 - 29
Hydrocarbon Processing - December 2021 - 30
Hydrocarbon Processing - December 2021 - 31
Hydrocarbon Processing - December 2021 - 32
Hydrocarbon Processing - December 2021 - 33
Hydrocarbon Processing - December 2021 - 34
Hydrocarbon Processing - December 2021 - 35
Hydrocarbon Processing - December 2021 - 36
Hydrocarbon Processing - December 2021 - 37
Hydrocarbon Processing - December 2021 - 38
Hydrocarbon Processing - December 2021 - 39
Hydrocarbon Processing - December 2021 - 40
Hydrocarbon Processing - December 2021 - 41
Hydrocarbon Processing - December 2021 - 42
Hydrocarbon Processing - December 2021 - 43
Hydrocarbon Processing - December 2021 - 44
Hydrocarbon Processing - December 2021 - 45
Hydrocarbon Processing - December 2021 - 46
Hydrocarbon Processing - December 2021 - 47
Hydrocarbon Processing - December 2021 - 48
Hydrocarbon Processing - December 2021 - 49
Hydrocarbon Processing - December 2021 - 50
Hydrocarbon Processing - December 2021 - 51
Hydrocarbon Processing - December 2021 - 52
Hydrocarbon Processing - December 2021 - 53
Hydrocarbon Processing - December 2021 - 54
Hydrocarbon Processing - December 2021 - 55
Hydrocarbon Processing - December 2021 - 56
Hydrocarbon Processing - December 2021 - 57
Hydrocarbon Processing - December 2021 - 58
Hydrocarbon Processing - December 2021 - 59
Hydrocarbon Processing - December 2021 - 60
Hydrocarbon Processing - December 2021 - 61
Hydrocarbon Processing - December 2021 - 62
Hydrocarbon Processing - December 2021 - 63
Hydrocarbon Processing - December 2021 - 64
Hydrocarbon Processing - December 2021 - 65
Hydrocarbon Processing - December 2021 - 66
Hydrocarbon Processing - December 2021 - 67
Hydrocarbon Processing - December 2021 - 68
Hydrocarbon Processing - December 2021 - 69
Hydrocarbon Processing - December 2021 - 70
Hydrocarbon Processing - December 2021 - 71
Hydrocarbon Processing - December 2021 - 72
Hydrocarbon Processing - December 2021 - 73
Hydrocarbon Processing - December 2021 - 74
Hydrocarbon Processing - December 2021 - 75
Hydrocarbon Processing - December 2021 - 76
Hydrocarbon Processing - December 2021 - 77
Hydrocarbon Processing - December 2021 - 78
Hydrocarbon Processing - December 2021 - 79
Hydrocarbon Processing - December 2021 - 80
Hydrocarbon Processing - December 2021 - 81
Hydrocarbon Processing - December 2021 - 82
Hydrocarbon Processing - December 2021 - Cover3
Hydrocarbon Processing - December 2021 - Cover4
Hydrocarbon Processing - December 2021 - GP-1
Hydrocarbon Processing - December 2021 - GP-2
Hydrocarbon Processing - December 2021 - GP-3
Hydrocarbon Processing - December 2021 - GP-4
Hydrocarbon Processing - December 2021 - GP-5
Hydrocarbon Processing - December 2021 - GP-6
Hydrocarbon Processing - December 2021 - GP-7
Hydrocarbon Processing - December 2021 - GP-8
Hydrocarbon Processing - December 2021 - GP-9
Hydrocarbon Processing - December 2021 - GP-10
Hydrocarbon Processing - December 2021 - GP-11
Hydrocarbon Processing - December 2021 - GP-12
Hydrocarbon Processing - December 2021 - GP-13
Hydrocarbon Processing - December 2021 - GP-14
Hydrocarbon Processing - December 2021 - GP-15
Hydrocarbon Processing - December 2021 - GP-16
Hydrocarbon Processing - December 2021 - GP-17
Hydrocarbon Processing - December 2021 - GP-18
Hydrocarbon Processing - December 2021 - GP-19
Hydrocarbon Processing - December 2021 - GP-20
Hydrocarbon Processing - December 2021 - GP-21
Hydrocarbon Processing - December 2021 - GP-22
Hydrocarbon Processing - December 2021 - GP-23
Hydrocarbon Processing - December 2021 - GP-24
Hydrocarbon Processing - December 2021 - GP-25
Hydrocarbon Processing - December 2021 - GP-26
Hydrocarbon Processing - December 2021 - GP-27
Hydrocarbon Processing - December 2021 - GP-28
Hydrocarbon Processing - December 2021 - GP-29
Hydrocarbon Processing - December 2021 - GP-30
Hydrocarbon Processing - December 2021 - GP-31
Hydrocarbon Processing - December 2021 - GP-32
Hydrocarbon Processing - December 2021 - GP-33
Hydrocarbon Processing - December 2021 - GP-34
Hydrocarbon Processing - December 2021 - GP-35
Hydrocarbon Processing - December 2021 - GP-36
Hydrocarbon Processing - December 2021 - GP-37
Hydrocarbon Processing - December 2021 - GP-38
Hydrocarbon Processing - December 2021 - GP-39
Hydrocarbon Processing - December 2021 - GP-40
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https://www.nxtbook.com/nxtbooks/gulfpub/petrochemical_processes_handbook_2021_v2
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https://www.nxtbook.com/nxtbooks/gulfpub/catalyst_handbook_2020_v2
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https://www.nxtbook.com/nxtbooks/gulfpub/hp_202008
https://www.nxtbook.com/nxtbooks/gulfpub/refining_processes_handbook_2020
https://www.nxtbook.com/nxtbooks/gulfpub/refining_processes_handbook_2020_v2
https://www.nxtbook.com/nxtbooks/gulfpub/hp_202007
https://www.nxtbook.com/nxtbooks/gulfpub/hp_202006
https://www.nxtbook.com/nxtbooks/gulfpub/hp_202005
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https://www.nxtbook.com/nxtbooks/gulfpub/hp_202003
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https://www.nxtbook.com/nxtbooks/gulfpub/hp_202001
https://www.nxtbook.com/nxtbooks/gulfpub/hp_201912
https://www.nxtbook.com/nxtbooks/gulfpub/hp_201911
https://www.nxtbook.com/nxtbooks/gulfpub/hpimarket_2020_v2
https://www.nxtbook.com/nxtbooks/gulfpub/hpimarket_2020
https://www.nxtbook.com/nxtbooks/gulfpub/hp_201910
https://www.nxtbook.com/nxtbooks/gulfpub/hp_201909
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https://www.nxtbook.com/nxtbooks/gulfpub/hp_201902
https://www.nxtbook.com/nxtbooks/gulfpub/hp_201901
https://www.nxtbook.com/nxtbooks/gulfpub/petrochemical_2018_v2
https://www.nxtbook.com/nxtbooks/gulfpub/petrochemical_2018
https://www.nxtbook.com/nxtbooks/gulfpub/hp_201812
https://www.nxtbook.com/nxtbooks/gulfpub/hpimarket_2019_v2
https://www.nxtbook.com/nxtbooks/gulfpub/hpimarket_2019
https://www.nxtbook.com/nxtbooks/gulfpub/hp_201811
https://www.nxtbook.com/nxtbooks/gulfpub/hp_201810
https://www.nxtbook.com/nxtbooks/gulfpub/hp_201809
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