Impressions - August 2014 - 64

talking SHOP

Screen Printing Technique

Screen Printing
on Fleece
Follow these expert guidelines for producing brilliant fleece
prints while avoiding the pitfalls of
this lint-producing fabric.
By James Ortolani, Contributing Writer

(Editor's Note: The design that is
printed in this article is featured on the
cover of this issue. Special thanks to SPSI
for mixing the PMS plastisol colors; Great
Dane Graphics for providing art; NazDar
for providing emulsion; Delta Apparel for
providing hoodies; and New World Graphix
for the use of its facilities.)

a

fter a hot summer of T-shirt printing comes the beginning of a new
opportunity for screen printed
fleece. Are you up for the challenge?
Let me take you through the step-bystep process of printing on this substrate.

STEP 1: ART SELECTION
The first step was to select the artwork,
so I browsed the Great Dane Graphics
website to choose a design I liked: a sea
turtle. I then spoke with site owner Dane
Clement to review the details of the job
and to explain that I had access to a sixcolor manual press. This meant I had to
limit the number of screens I would use.
Next, Clement used Separation Studio
software and we selected a 45-line halftone (I like big dots) at 61-degree angles
using an elliptical dot shape. The film positives were printed using AccuRip software
and an Epson 4900 inkjet printer.

STEP 2: SCREEN SELECTION
High-tension screens are the best choice
for printing simulated process art due to
several factors, including better registration, controlled off contact and excellent
"snap off" behind the squeegee. Retensionable frames are my first choice for printing
simulated process prints but, due to a time
crunch, I used six 20" x 24" outside diameter (OD) static aluminum frames with
yellow mesh tensioned to 20 N/cn.
64

Impressions | August 2014

By following specific guidelines,
printing a detailed, simulated process print like this
sea turtle can be only slightly more difficult than
printing T-shirts.

We used a 156-mesh for the white
underbase and 230-mesh for the colors.
Notice the amount of detail in the white
underbase print (Figure A). With artwork
this detailed, it's possible to use the white
underbase print as a one-color graphic or
add a second color to achieve a cool dualtone effect.

STEP 3: SCREEN MAKING
Next, Chris Blancho of New World
Graphix (NWG) and I made the screens
for the design at his shop in Pittsburg, Kan.
NWG primarily is a flock transfer printing shop, so the finest screen mesh available was 60. We knew this was not going

to hold the fine dots in
this design, so we used a simple
mathematical formula to determine which
screen mesh to use. We simply multiplied
the dot line count by 4.5 to come up with
the mesh count needed. Here's an example: the 45-line halftone, multiplied by
4.5 equals 202.5. Rounding up to the next
available mesh count gives us a 230-mesh.
It's important to note that yellow mesh
reduces the light scatter and is critical to
use when exposing half tones. In addition,
we had to acquire a different photo emulsion to coat the screens since NWG uses a
high-solids, water-resistant emulsion made
for coating coarse mesh. Nazdar provided
impressionsmag.com


http://www.impressionsmag.com

Impressions - August 2014

Table of Contents for the Digital Edition of Impressions - August 2014

Impressions - August 2014
Contents
First Impressions
From the Show Director
FYI
Product Gallery
ISS Conferences
Fleece with Flair
Fleece Goes Fashionable
Are You Guilty of Greenwashing?
What’s Your Customer Worth?
Shop Spotlight
Embroidery Technique
Embroidery Production
Screen Printing Production
Screen Printing Technique
Digital Decorating
Classifieds
Online Directory
Ad Index
Impressions - August 2014 - CT1
Impressions - August 2014 - CT2
Impressions - August 2014 - Impressions - August 2014
Impressions - August 2014 - Cover2
Impressions - August 2014 - 1
Impressions - August 2014 - Contents
Impressions - August 2014 - 3
Impressions - August 2014 - First Impressions
Impressions - August 2014 - 5
Impressions - August 2014 - From the Show Director
Impressions - August 2014 - 7
Impressions - August 2014 - FYI
Impressions - August 2014 - 9
Impressions - August 2014 - 10
Impressions - August 2014 - 11
Impressions - August 2014 - 12
Impressions - August 2014 - 13
Impressions - August 2014 - 14
Impressions - August 2014 - 15
Impressions - August 2014 - Product Gallery
Impressions - August 2014 - 17
Impressions - August 2014 - 18
Impressions - August 2014 - 19
Impressions - August 2014 - 19a
Impressions - August 2014 - 19b
Impressions - August 2014 - ISS Conferences
Impressions - August 2014 - 21
Impressions - August 2014 - Fleece with Flair
Impressions - August 2014 - 23
Impressions - August 2014 - 24
Impressions - August 2014 - 25
Impressions - August 2014 - 26
Impressions - August 2014 - 27
Impressions - August 2014 - 28
Impressions - August 2014 - 29
Impressions - August 2014 - Fleece Goes Fashionable
Impressions - August 2014 - 31
Impressions - August 2014 - 32
Impressions - August 2014 - 33
Impressions - August 2014 - 34
Impressions - August 2014 - 35
Impressions - August 2014 - 36
Impressions - August 2014 - 37
Impressions - August 2014 - Are You Guilty of Greenwashing?
Impressions - August 2014 - 39
Impressions - August 2014 - 40
Impressions - August 2014 - 41
Impressions - August 2014 - What’s Your Customer Worth?
Impressions - August 2014 - 43
Impressions - August 2014 - 44
Impressions - August 2014 - 45
Impressions - August 2014 - 46
Impressions - August 2014 - 47
Impressions - August 2014 - Shop Spotlight
Impressions - August 2014 - 49
Impressions - August 2014 - Embroidery Technique
Impressions - August 2014 - 51
Impressions - August 2014 - 52
Impressions - August 2014 - 53
Impressions - August 2014 - 54
Impressions - August 2014 - 55
Impressions - August 2014 - Embroidery Production
Impressions - August 2014 - 57
Impressions - August 2014 - 58
Impressions - August 2014 - 59
Impressions - August 2014 - Screen Printing Production
Impressions - August 2014 - 61
Impressions - August 2014 - 62
Impressions - August 2014 - 63
Impressions - August 2014 - Screen Printing Technique
Impressions - August 2014 - 65
Impressions - August 2014 - 66
Impressions - August 2014 - 67
Impressions - August 2014 - Digital Decorating
Impressions - August 2014 - 69
Impressions - August 2014 - 70
Impressions - August 2014 - Classifieds
Impressions - August 2014 - 72
Impressions - August 2014 - Ad Index
Impressions - August 2014 - 74
Impressions - August 2014 - Cover3
Impressions - August 2014 - Cover4
Impressions - August 2014 - ISS1
Impressions - August 2014 - ISS2
Impressions - August 2014 - ISS3
Impressions - August 2014 - ISS4
Impressions - August 2014 - ISS5
Impressions - August 2014 - ISS6
https://www.nxtbook.com/emerald/impressions/202404
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https://www.nxtbook.com/nxtbooks/impressions/dd_2020
https://www.nxtbook.com/nxtbooks/impressions/202004
https://www.nxtbook.com/nxtbooks/impressions/202003
https://www.nxtbook.com/nxtbooks/impressions/202002
https://www.nxtbook.com/nxtbooks/impressions/202001
https://www.nxtbook.com/nxtbooks/impressions/201912
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https://www.nxtbook.com/nxtbooks/impressions/201909
https://www.nxtbook.com/nxtbooks/impressions/teamactive_2019fall
https://www.nxtbook.com/nxtbooks/impressions/201908
https://www.nxtbook.com/nxtbooks/impressions/20190607
https://www.nxtbook.com/nxtbooks/impressions/201905
https://www.nxtbook.com/nxtbooks/impressions/201904
https://www.nxtbook.com/nxtbooks/impressions/201903
https://www.nxtbook.com/nxtbooks/impressions/teamactive_2019spring
https://www.nxtbook.com/nxtbooks/impressions/201902
https://www.nxtbook.com/nxtbooks/impressions/201901
https://www.nxtbook.com/nxtbooks/impressions/201812
https://www.nxtbook.com/nxtbooks/impressions/dd_2018
https://www.nxtbook.com/nxtbooks/impressions/201810
https://www.nxtbook.com/nxtbooks/impressions/201809
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2018fall
https://www.nxtbook.com/nxtbooks/impressions/201808
https://www.nxtbook.com/nxtbooks/impressions/201806
https://www.nxtbook.com/nxtbooks/impressions/201805
https://www.nxtbook.com/nxtbooks/impressions/201804
https://www.nxtbook.com/nxtbooks/impressions/201803
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2018spring
https://www.nxtbook.com/nxtbooks/impressions/201802
https://www.nxtbook.com/nxtbooks/impressions/201801
https://www.nxtbook.com/nxtbooks/impressions/201712
https://www.nxtbook.com/nxtbooks/impressions/201710
https://www.nxtbook.com/nxtbooks/impressions/201709
https://www.nxtbook.com/nxtbooks/impressions/201708
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2017fall
https://www.nxtbook.com/nxtbooks/impressions/20170607
https://www.nxtbook.com/nxtbooks/impressions/201705
https://www.nxtbook.com/nxtbooks/impressions/201704
https://www.nxtbook.com/nxtbooks/impressions/201703
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2017spring
https://www.nxtbook.com/nxtbooks/impressions/201702
https://www.nxtbook.com/nxtbooks/impressions/201701
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer
https://www.nxtbook.com/nxtbooks/impressions/201612
https://www.nxtbook.com/nxtbooks/impressions/201610
https://www.nxtbook.com/nxtbooks/impressions/201609
https://www.nxtbook.com/nxtbooks/impressions/201608
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2016fall
https://www.nxtbook.com/nxtbooks/impressions/20160607
https://www.nxtbook.com/nxtbooks/impressions/201605
https://www.nxtbook.com/nxtbooks/impressions/201604
https://www.nxtbook.com/nxtbooks/impressions/201603
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2016spring
https://www.nxtbook.com/nxtbooks/impressions/201602
https://www.nxtbook.com/nxtbooks/impressions/201601
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_201512
https://www.nxtbook.com/nxtbooks/impressions/201512
https://www.nxtbook.com/nxtbooks/impressions/digitaldecorator_2015fall
https://www.nxtbook.com/nxtbooks/impressions/201510
https://www.nxtbook.com/nxtbooks/impressions/201509
https://www.nxtbook.com/nxtbooks/impressions/201508
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2015fall
https://www.nxtbook.com/nxtbooks/impressions/20150607
https://www.nxtbook.com/nxtbooks/impressions/digitaldecorator_2015summer
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_201506
https://www.nxtbook.com/nxtbooks/impressions/201504
https://www.nxtbook.com/nxtbooks/impressions/201503
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2015spring
https://www.nxtbook.com/nxtbooks/impressions/201502
https://www.nxtbook.com/nxtbooks/impressions/201501
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_201412
https://www.nxtbook.com/nxtbooks/impressions/201412
https://www.nxtbook.com/nxtbooks/impressions/201410
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_2014fall
https://www.nxtbook.com/nxtbooks/impressions/201409
https://www.nxtbook.com/nxtbooks/impressions/201408
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2014fall
https://www.nxtbook.com/nxtbooks/impressions/digitaldecorator_2014summer
https://www.nxtbook.com/nxtbooks/impressions/20140607
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_2014spring
https://www.nxtbook.com/nxtbooks/impressions/201404
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https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2014spring
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https://www.nxtbook.com/nxtbooks/nielsen/impressions_201401
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