Impressions - March 2016 - 50

think.
make.
do.

EMBROIDERY DESIGN & DIGITIZING
Like this article? Read more embroidery
articles at impressionsmag.com.

Hat Tricks
Overcome these special challenges
when embroidering headwear.
BY BRIAN BURR, CONTRIBUTING WRITER

EXPERIENCED EMBROIDERERS KNOW when a design will
result in a quality sewout, and their customers
will be happy with the results. But embroidering on
headwear presents a special set of challenges, which
leads many embroiderers to avoid these projects.
The complexity of headwear production leads lessexperienced embroiderers to subcontract such jobs
to more experienced embroidery manufacturers. These
veterans, in turn, can help them save time by
switching a flat frame to a hat frame and adjust for
art resolution, thus reducing damages and providing
a high-quality product for their customers.
Embroidery is a representation of art and not an
exact duplication of it. The biggest mistake you
can avoid in headwear embroidery production is

Toques often are made
of fleece or knitted
fabrics, so pay
attention to small
elements in a design
that could disappear
in the soft fabric.

accepting a project that presents
clarity issues in the design and
letters. Prior to taking an order,
discuss the adjustments that need
to be made for quality results.
There are some important overall
guidelines to observe when
embroidering on hats:
1. Minimum letter size should be
1
⁄5-inch tall.
2. Most customers are not satisfied
with the look of lettering done
with a running stitch.
3. Lettering with serif fonts
and some thin sans serif fonts
need to be increased so their
lines are thick enough.
4. The type of hat dictates the
embroidery size.
5. Some small elements, such as
lettering or thin lines, need
to be removed or enlarged.
6. A logo that may work on a
baseball cap may need to be
modified to work on a visor
or bucket hat.
7. Hoop burn is an issue common to
all hat styles, so spray water
on the location and lightly
brush the fabric.
Following are some common issues
for each headwear style and their
solutions, which will help you avoid
costly mistakes, better service your
existing embroidery clients and
increase your revenue per client.
Beanies/Toques
This headwear type enables embroidery on all four sides. However, common elements like

P.50

I M P R E S S I O N S M A G . C O M MARCH 2016


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Impressions - March 2016

Table of Contents for the Digital Edition of Impressions - March 2016

Impressions - March 2016
Contents
First Impressions
From the Show Director
Overheard
First Look
Scene at ISS
On Design
Pretty Meets Practical
Use Bling to Boost Margins
IP Law: A Primer
Are Custom Orders Costing You?
Easy Does It
Shop Talk
Embroidery Production
Screen Printing Production
Sublimation
Direct-To-Garment
Heat Printing
Classifieds
Ad Index/Online Directory
Impressions - March 2016 - CT1
Impressions - March 2016 - CT2
Impressions - March 2016 - Impressions - March 2016
Impressions - March 2016 - Cover2
Impressions - March 2016 - 1
Impressions - March 2016 - Contents
Impressions - March 2016 - 3
Impressions - March 2016 - 4
Impressions - March 2016 - 5
Impressions - March 2016 - First Impressions
Impressions - March 2016 - 7
Impressions - March 2016 - From the Show Director
Impressions - March 2016 - 9
Impressions - March 2016 - Overheard
Impressions - March 2016 - 11
Impressions - March 2016 - 12
Impressions - March 2016 - 13
Impressions - March 2016 - 14
Impressions - March 2016 - 15
Impressions - March 2016 - First Look
Impressions - March 2016 - 17
Impressions - March 2016 - 18
Impressions - March 2016 - 19
Impressions - March 2016 - 19a
Impressions - March 2016 - 19b
Impressions - March 2016 - Scene at ISS
Impressions - March 2016 - 21
Impressions - March 2016 - On Design
Impressions - March 2016 - 23
Impressions - March 2016 - Pretty Meets Practical
Impressions - March 2016 - 25
Impressions - March 2016 - 26
Impressions - March 2016 - 27
Impressions - March 2016 - 28
Impressions - March 2016 - 29
Impressions - March 2016 - Use Bling to Boost Margins
Impressions - March 2016 - 31
Impressions - March 2016 - 32
Impressions - March 2016 - 33
Impressions - March 2016 - IP Law: A Primer
Impressions - March 2016 - 35
Impressions - March 2016 - 36
Impressions - March 2016 - 37
Impressions - March 2016 - Are Custom Orders Costing You?
Impressions - March 2016 - 39
Impressions - March 2016 - 40
Impressions - March 2016 - 41
Impressions - March 2016 - Easy Does It
Impressions - March 2016 - 43
Impressions - March 2016 - 44
Impressions - March 2016 - 45
Impressions - March 2016 - 46
Impressions - March 2016 - 47
Impressions - March 2016 - Shop Talk
Impressions - March 2016 - 49
Impressions - March 2016 - Embroidery Production
Impressions - March 2016 - 51
Impressions - March 2016 - 52
Impressions - March 2016 - 53
Impressions - March 2016 - Screen Printing Production
Impressions - March 2016 - 55
Impressions - March 2016 - 56
Impressions - March 2016 - 57
Impressions - March 2016 - Sublimation
Impressions - March 2016 - 59
Impressions - March 2016 - 60
Impressions - March 2016 - 61
Impressions - March 2016 - Direct-To-Garment
Impressions - March 2016 - 63
Impressions - March 2016 - 64
Impressions - March 2016 - 65
Impressions - March 2016 - Heat Printing
Impressions - March 2016 - 67
Impressions - March 2016 - 68
Impressions - March 2016 - 69
Impressions - March 2016 - 70
Impressions - March 2016 - 71
Impressions - March 2016 - Classifieds
Impressions - March 2016 - Ad Index/Online Directory
Impressions - March 2016 - 74
Impressions - March 2016 - Cover3
Impressions - March 2016 - Cover4
Impressions - March 2016 - N1
Impressions - March 2016 - N2
Impressions - March 2016 - N3
Impressions - March 2016 - N4
Impressions - March 2016 - N5
Impressions - March 2016 - N6
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https://www.nxtbook.com/emerald/impressions/imp_0421_digital
https://www.nxtbook.com/nxtbooks/impressions/202103
https://www.nxtbook.com/nxtbooks/impressions/20210102
https://www.nxtbook.com/nxtbooks/impressions/202012
https://www.nxtbook.com/nxtbooks/impressions/dd_fall2020
https://www.nxtbook.com/nxtbooks/nxtbook_bhtest/impwessons
https://www.nxtbook.com/nxtbooks/impressions/20201011
https://www.nxtbook.com/nxtbooks/impressions/202009
https://www.nxtbook.com/nxtbooks/impressions/teamactive_2020fall
https://www.nxtbook.com/nxtbooks/impressions/202008
https://www.nxtbook.com/nxtbooks/impressions/20200607
https://www.nxtbook.com/nxtbooks/impressions/202005
https://www.nxtbook.com/nxtbooks/impressions/dd_2020
https://www.nxtbook.com/nxtbooks/impressions/202004
https://www.nxtbook.com/nxtbooks/impressions/202003
https://www.nxtbook.com/nxtbooks/impressions/202002
https://www.nxtbook.com/nxtbooks/impressions/202001
https://www.nxtbook.com/nxtbooks/impressions/201912
https://www.nxtbook.com/nxtbooks/impressions/dd_2019
https://www.nxtbook.com/nxtbooks/impressions/201910
https://www.nxtbook.com/nxtbooks/impressions/201909
https://www.nxtbook.com/nxtbooks/impressions/teamactive_2019fall
https://www.nxtbook.com/nxtbooks/impressions/201908
https://www.nxtbook.com/nxtbooks/impressions/20190607
https://www.nxtbook.com/nxtbooks/impressions/201905
https://www.nxtbook.com/nxtbooks/impressions/201904
https://www.nxtbook.com/nxtbooks/impressions/201903
https://www.nxtbook.com/nxtbooks/impressions/teamactive_2019spring
https://www.nxtbook.com/nxtbooks/impressions/201902
https://www.nxtbook.com/nxtbooks/impressions/201901
https://www.nxtbook.com/nxtbooks/impressions/201812
https://www.nxtbook.com/nxtbooks/impressions/dd_2018
https://www.nxtbook.com/nxtbooks/impressions/201810
https://www.nxtbook.com/nxtbooks/impressions/201809
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2018fall
https://www.nxtbook.com/nxtbooks/impressions/201808
https://www.nxtbook.com/nxtbooks/impressions/201806
https://www.nxtbook.com/nxtbooks/impressions/201805
https://www.nxtbook.com/nxtbooks/impressions/201804
https://www.nxtbook.com/nxtbooks/impressions/201803
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2018spring
https://www.nxtbook.com/nxtbooks/impressions/201802
https://www.nxtbook.com/nxtbooks/impressions/201801
https://www.nxtbook.com/nxtbooks/impressions/201712
https://www.nxtbook.com/nxtbooks/impressions/201710
https://www.nxtbook.com/nxtbooks/impressions/201709
https://www.nxtbook.com/nxtbooks/impressions/201708
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2017fall
https://www.nxtbook.com/nxtbooks/impressions/20170607
https://www.nxtbook.com/nxtbooks/impressions/201705
https://www.nxtbook.com/nxtbooks/impressions/201704
https://www.nxtbook.com/nxtbooks/impressions/201703
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2017spring
https://www.nxtbook.com/nxtbooks/impressions/201702
https://www.nxtbook.com/nxtbooks/impressions/201701
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer
https://www.nxtbook.com/nxtbooks/impressions/201612
https://www.nxtbook.com/nxtbooks/impressions/201610
https://www.nxtbook.com/nxtbooks/impressions/201609
https://www.nxtbook.com/nxtbooks/impressions/201608
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2016fall
https://www.nxtbook.com/nxtbooks/impressions/20160607
https://www.nxtbook.com/nxtbooks/impressions/201605
https://www.nxtbook.com/nxtbooks/impressions/201604
https://www.nxtbook.com/nxtbooks/impressions/201603
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2016spring
https://www.nxtbook.com/nxtbooks/impressions/201602
https://www.nxtbook.com/nxtbooks/impressions/201601
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_201512
https://www.nxtbook.com/nxtbooks/impressions/201512
https://www.nxtbook.com/nxtbooks/impressions/digitaldecorator_2015fall
https://www.nxtbook.com/nxtbooks/impressions/201510
https://www.nxtbook.com/nxtbooks/impressions/201509
https://www.nxtbook.com/nxtbooks/impressions/201508
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2015fall
https://www.nxtbook.com/nxtbooks/impressions/20150607
https://www.nxtbook.com/nxtbooks/impressions/digitaldecorator_2015summer
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_201506
https://www.nxtbook.com/nxtbooks/impressions/201504
https://www.nxtbook.com/nxtbooks/impressions/201503
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2015spring
https://www.nxtbook.com/nxtbooks/impressions/201502
https://www.nxtbook.com/nxtbooks/impressions/201501
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_201412
https://www.nxtbook.com/nxtbooks/impressions/201412
https://www.nxtbook.com/nxtbooks/impressions/201410
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_2014fall
https://www.nxtbook.com/nxtbooks/impressions/201409
https://www.nxtbook.com/nxtbooks/impressions/201408
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2014fall
https://www.nxtbook.com/nxtbooks/impressions/digitaldecorator_2014summer
https://www.nxtbook.com/nxtbooks/impressions/20140607
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_2014spring
https://www.nxtbook.com/nxtbooks/impressions/201404
https://www.nxtbook.com/nxtbooks/impressions/201403
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2014spring
https://www.nxtbook.com/nxtbooks/impressions/201402
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201401
https://www.nxtbook.com/nxtbooks/nielsen/impressions_sportsfanretailer_201312
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201312
https://www.nxtbook.com/nxtbooks/nielsen/impressions_20131011
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https://www.nxtbook.com/nxtbooks/nielsen/impressions_teamspirit_2013spring
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