Impressions - March 2016 - 53

You can embroider
a standard 2½" x 6"
design in the center
front of a flatbill cap.

embroidery less than 1 inch tall
and the back can't be embroidered
at all.
The crown height and curve
of a visor should be taken into
account when sizing the design.
For example, a visor with a crown
height of 2¼ inches tall would
best fit a logo 1¼ inches tall.
This would leave ½-inch at the
bottom and ½-inch at the top.
Solution: In your production
process, allow for time to modify
the customer's design so that you
know you can produce a quality
result and satisfy the customer.
Prior to taking the job, have your
art department work with your customer to adjust the design. There
is no point in taking an order
that can't be produced properly.
Small lettering or detailed designs simply may not work well on
visors due to the small embroidery
area. If the design won't work,
try to find another hat that will
work or walk away from the order.
It's not worth the risk of producing a less-than-quality result.
Five-, Six-Panel Caps
You can embroider on all four sides
of these hats. Many five-panel

caps have mesh on the sides and a
tearaway backing is recommended
when embroidering on mesh for
best results. They also have a
foam-front panel that creates
an issue with embroidery burying
into the foam.
Screen printing is a great
alternative, but some clients
prefer embroidery.
Solution: Always use a thin font
and no fine details in the design.
Six-panel caps have a seam running
down the center. You can embroider
right over it as you commonly do
with no loss of quality.
Additionally, designs on a fivepanel cap may be sewn slightly
off-center without being readily
visible. On six-panel hats, where
there is a center seam, designs
even slightly off-center may be
visually disturbing. Some designs
that are weighted to one side or
the other must be placed where
they are graphically pleasing.
Examples include italic fonts
or images where there is a small
element protruding off to the side
of the main part of the logo. The
letter "M" with a feather hanging
off the side of the letter would
cause a problem.
When centering on the entire

design, including the feather, the
center line of the M would not line
up on the center seam of the cap.
In these rare cases, center points
must be adjusted off-center to give
the appearance that the design
is centered.
Structured/Unstructured Hats
There are two general categories
of baseball caps: structured and
unstructured. The structured cap
has a stiffer supportive fabric
called buckram inside the front
two panels that helps the cap
to hold its shape or "spring
back" if folded or crumpled. An
unstructured cap means there are
no support panels in the front
two panels. Unstructured and
structured caps have a maximum
embroidery space in the front of
2½" x 6". 
Brian Burr is chief operating officer of
wholesalehats.com, Palm Desert, Calif., which
has produced embroidered garments for clientele
that includes Google, NASA and the United States
Army. He has been involved in every aspect of
the embroidery industry for more than 20 years,
including machine operation and repair. For more
information or to comment on this article, email
Brian at brian@wholesalehats.com
MARCH 2016

P.53


http://www.wholesalehats.com

Impressions - March 2016

Table of Contents for the Digital Edition of Impressions - March 2016

Impressions - March 2016
Contents
First Impressions
From the Show Director
Overheard
First Look
Scene at ISS
On Design
Pretty Meets Practical
Use Bling to Boost Margins
IP Law: A Primer
Are Custom Orders Costing You?
Easy Does It
Shop Talk
Embroidery Production
Screen Printing Production
Sublimation
Direct-To-Garment
Heat Printing
Classifieds
Ad Index/Online Directory
Impressions - March 2016 - CT1
Impressions - March 2016 - CT2
Impressions - March 2016 - Impressions - March 2016
Impressions - March 2016 - Cover2
Impressions - March 2016 - 1
Impressions - March 2016 - Contents
Impressions - March 2016 - 3
Impressions - March 2016 - 4
Impressions - March 2016 - 5
Impressions - March 2016 - First Impressions
Impressions - March 2016 - 7
Impressions - March 2016 - From the Show Director
Impressions - March 2016 - 9
Impressions - March 2016 - Overheard
Impressions - March 2016 - 11
Impressions - March 2016 - 12
Impressions - March 2016 - 13
Impressions - March 2016 - 14
Impressions - March 2016 - 15
Impressions - March 2016 - First Look
Impressions - March 2016 - 17
Impressions - March 2016 - 18
Impressions - March 2016 - 19
Impressions - March 2016 - 19a
Impressions - March 2016 - 19b
Impressions - March 2016 - Scene at ISS
Impressions - March 2016 - 21
Impressions - March 2016 - On Design
Impressions - March 2016 - 23
Impressions - March 2016 - Pretty Meets Practical
Impressions - March 2016 - 25
Impressions - March 2016 - 26
Impressions - March 2016 - 27
Impressions - March 2016 - 28
Impressions - March 2016 - 29
Impressions - March 2016 - Use Bling to Boost Margins
Impressions - March 2016 - 31
Impressions - March 2016 - 32
Impressions - March 2016 - 33
Impressions - March 2016 - IP Law: A Primer
Impressions - March 2016 - 35
Impressions - March 2016 - 36
Impressions - March 2016 - 37
Impressions - March 2016 - Are Custom Orders Costing You?
Impressions - March 2016 - 39
Impressions - March 2016 - 40
Impressions - March 2016 - 41
Impressions - March 2016 - Easy Does It
Impressions - March 2016 - 43
Impressions - March 2016 - 44
Impressions - March 2016 - 45
Impressions - March 2016 - 46
Impressions - March 2016 - 47
Impressions - March 2016 - Shop Talk
Impressions - March 2016 - 49
Impressions - March 2016 - Embroidery Production
Impressions - March 2016 - 51
Impressions - March 2016 - 52
Impressions - March 2016 - 53
Impressions - March 2016 - Screen Printing Production
Impressions - March 2016 - 55
Impressions - March 2016 - 56
Impressions - March 2016 - 57
Impressions - March 2016 - Sublimation
Impressions - March 2016 - 59
Impressions - March 2016 - 60
Impressions - March 2016 - 61
Impressions - March 2016 - Direct-To-Garment
Impressions - March 2016 - 63
Impressions - March 2016 - 64
Impressions - March 2016 - 65
Impressions - March 2016 - Heat Printing
Impressions - March 2016 - 67
Impressions - March 2016 - 68
Impressions - March 2016 - 69
Impressions - March 2016 - 70
Impressions - March 2016 - 71
Impressions - March 2016 - Classifieds
Impressions - March 2016 - Ad Index/Online Directory
Impressions - March 2016 - 74
Impressions - March 2016 - Cover3
Impressions - March 2016 - Cover4
Impressions - March 2016 - N1
Impressions - March 2016 - N2
Impressions - March 2016 - N3
Impressions - March 2016 - N4
Impressions - March 2016 - N5
Impressions - March 2016 - N6
https://www.nxtbook.com/emerald/impressions/202412
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https://www.nxtbook.com/emerald/impressions/202112
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https://www.nxtbook.com/emerald/impressions/202105
https://www.nxtbook.com/emerald/impressions/imp_0421_digital
https://www.nxtbook.com/nxtbooks/impressions/202103
https://www.nxtbook.com/nxtbooks/impressions/20210102
https://www.nxtbook.com/nxtbooks/impressions/202012
https://www.nxtbook.com/nxtbooks/impressions/dd_fall2020
https://www.nxtbook.com/nxtbooks/nxtbook_bhtest/impwessons
https://www.nxtbook.com/nxtbooks/impressions/20201011
https://www.nxtbook.com/nxtbooks/impressions/202009
https://www.nxtbook.com/nxtbooks/impressions/teamactive_2020fall
https://www.nxtbook.com/nxtbooks/impressions/202008
https://www.nxtbook.com/nxtbooks/impressions/20200607
https://www.nxtbook.com/nxtbooks/impressions/202005
https://www.nxtbook.com/nxtbooks/impressions/dd_2020
https://www.nxtbook.com/nxtbooks/impressions/202004
https://www.nxtbook.com/nxtbooks/impressions/202003
https://www.nxtbook.com/nxtbooks/impressions/202002
https://www.nxtbook.com/nxtbooks/impressions/202001
https://www.nxtbook.com/nxtbooks/impressions/201912
https://www.nxtbook.com/nxtbooks/impressions/dd_2019
https://www.nxtbook.com/nxtbooks/impressions/201910
https://www.nxtbook.com/nxtbooks/impressions/201909
https://www.nxtbook.com/nxtbooks/impressions/teamactive_2019fall
https://www.nxtbook.com/nxtbooks/impressions/201908
https://www.nxtbook.com/nxtbooks/impressions/20190607
https://www.nxtbook.com/nxtbooks/impressions/201905
https://www.nxtbook.com/nxtbooks/impressions/201904
https://www.nxtbook.com/nxtbooks/impressions/201903
https://www.nxtbook.com/nxtbooks/impressions/teamactive_2019spring
https://www.nxtbook.com/nxtbooks/impressions/201902
https://www.nxtbook.com/nxtbooks/impressions/201901
https://www.nxtbook.com/nxtbooks/impressions/201812
https://www.nxtbook.com/nxtbooks/impressions/dd_2018
https://www.nxtbook.com/nxtbooks/impressions/201810
https://www.nxtbook.com/nxtbooks/impressions/201809
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2018fall
https://www.nxtbook.com/nxtbooks/impressions/201808
https://www.nxtbook.com/nxtbooks/impressions/201806
https://www.nxtbook.com/nxtbooks/impressions/201805
https://www.nxtbook.com/nxtbooks/impressions/201804
https://www.nxtbook.com/nxtbooks/impressions/201803
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2018spring
https://www.nxtbook.com/nxtbooks/impressions/201802
https://www.nxtbook.com/nxtbooks/impressions/201801
https://www.nxtbook.com/nxtbooks/impressions/201712
https://www.nxtbook.com/nxtbooks/impressions/201710
https://www.nxtbook.com/nxtbooks/impressions/201709
https://www.nxtbook.com/nxtbooks/impressions/201708
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2017fall
https://www.nxtbook.com/nxtbooks/impressions/20170607
https://www.nxtbook.com/nxtbooks/impressions/201705
https://www.nxtbook.com/nxtbooks/impressions/201704
https://www.nxtbook.com/nxtbooks/impressions/201703
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2017spring
https://www.nxtbook.com/nxtbooks/impressions/201702
https://www.nxtbook.com/nxtbooks/impressions/201701
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer
https://www.nxtbook.com/nxtbooks/impressions/201612
https://www.nxtbook.com/nxtbooks/impressions/201610
https://www.nxtbook.com/nxtbooks/impressions/201609
https://www.nxtbook.com/nxtbooks/impressions/201608
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2016fall
https://www.nxtbook.com/nxtbooks/impressions/20160607
https://www.nxtbook.com/nxtbooks/impressions/201605
https://www.nxtbook.com/nxtbooks/impressions/201604
https://www.nxtbook.com/nxtbooks/impressions/201603
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2016spring
https://www.nxtbook.com/nxtbooks/impressions/201602
https://www.nxtbook.com/nxtbooks/impressions/201601
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_201512
https://www.nxtbook.com/nxtbooks/impressions/201512
https://www.nxtbook.com/nxtbooks/impressions/digitaldecorator_2015fall
https://www.nxtbook.com/nxtbooks/impressions/201510
https://www.nxtbook.com/nxtbooks/impressions/201509
https://www.nxtbook.com/nxtbooks/impressions/201508
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2015fall
https://www.nxtbook.com/nxtbooks/impressions/20150607
https://www.nxtbook.com/nxtbooks/impressions/digitaldecorator_2015summer
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_201506
https://www.nxtbook.com/nxtbooks/impressions/201504
https://www.nxtbook.com/nxtbooks/impressions/201503
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2015spring
https://www.nxtbook.com/nxtbooks/impressions/201502
https://www.nxtbook.com/nxtbooks/impressions/201501
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_201412
https://www.nxtbook.com/nxtbooks/impressions/201412
https://www.nxtbook.com/nxtbooks/impressions/201410
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_2014fall
https://www.nxtbook.com/nxtbooks/impressions/201409
https://www.nxtbook.com/nxtbooks/impressions/201408
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2014fall
https://www.nxtbook.com/nxtbooks/impressions/digitaldecorator_2014summer
https://www.nxtbook.com/nxtbooks/impressions/20140607
https://www.nxtbook.com/nxtbooks/impressions/sportsfanretailer_2014spring
https://www.nxtbook.com/nxtbooks/impressions/201404
https://www.nxtbook.com/nxtbooks/impressions/201403
https://www.nxtbook.com/nxtbooks/impressions/teamspirit_2014spring
https://www.nxtbook.com/nxtbooks/impressions/201402
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201401
https://www.nxtbook.com/nxtbooks/nielsen/impressions_sportsfanretailer_201312
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201312
https://www.nxtbook.com/nxtbooks/nielsen/impressions_20131011
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https://www.nxtbook.com/nxtbooks/nielsen/impressions_teamspirit_2013fall
https://www.nxtbook.com/nxtbooks/nielsen/impressions_20130607
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https://www.nxtbook.com/nxtbooks/nielsen/impressions_teamspirit_2013spring
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201302
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201301
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201212
https://www.nxtbook.com/nxtbooks/nielsen/impressions_20121011
https://www.nxtbook.com/nxtbooks/nielsen/impressions_teamspirit_2012fall
https://www.nxtbook.com/nxtbooks/nielsen/impressions_20120809
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https://www.nxtbook.com/nxtbooks/nielsen/impressions_201203
https://www.nxtbook.com/nxtbooks/nielsen/impressions_teamspirit_2012spring
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201202
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https://www.nxtbook.com/nxtbooks/nielsen/impressions_201112
https://www.nxtbook.com/nxtbooks/nielsen/impressions_20111011
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https://www.nxtbook.com/nxtbooks/nielsen/impressions_teamspirit_2011fall
https://www.nxtbook.com/nxtbooks/nielsen/impressions_20110607
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201104
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201103
https://www.nxtbook.com/nxtbooks/nielsen/impressions_teamspirit_2011spring
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201102
https://www.nxtbook.com/nxtbooks/nielsen/impressions_201101
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https://www.nxtbook.com/nxtbooks/nielsen/impressions_teamspirit_2010fall
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