MACS Service Reports - 2016 - DEC3

vehicle. That analog voltage then becomes a serial
bus message shared with numerous modules on the
vehicle and the command is carried out. By configuring the steering wheel control switches in series,
multiple inputs from the switches can be sent over
a single wire. Now the trick we have to do in the
event the service manual doesn't give us anything
more than resistance values for the switches by
themselves is to run 'free style' diagnostics. Why
not just measure each switch with an ohmmeter?
If there are intermittent problems with the contacts
breaking down or the resistance inside the BCM is
having solder joint issues, the SWC switch resistance would be fine. So in order to load the circuit
with a little realistic current to catch the intermittent, you need to do your own calculations and
measuring. Once you determine the voltage supply
from the BCM to the SWC (just back probe w/o any
of the SWC switches pressed) write that down. Do
this with the engine running or a clean charger /
power supply connected so you don't have a dying
battery messing up your testing. Key off, measure
resistance to ground at the BCM's SWC input. In
the case of the GMC van, it was 450 ohms. Now add
450 ohms to whatever SWC button's resistance is to
get a total series resistance.

ton, the Ohms Law app
can show you that at
0.0066 mA X the value
for JUST the SWC involved switches (1210
plus 301 = 1517 ohms).
To calculate the voltage drop across VOL
UP multiply the 0.0067
amps times 1517 ohms
and the voltage drop
across the SWCs will
measure 10 volts. If you
were to measure at the
BCM you would see the
other 3 volts dropped
across the BCM's internal resistor. Always remember the sum of the
voltage drops equals
the source voltage and
you'll never go wrong!

Figure 2: If you don't like to do math
- there's an app! Ohms Law calculators for both iPhone and Android!

Simplifying Schematics Step 1 -
Inventory Components / Divide Sections
Sometimes it's just easier starting at the end of a
circuit (the single cooling fan motor) instead of the
beginning of the circuit. (Figure 5) Start by label

Hate Math? There's an App!

Using Ohms Law OR your handy smart phone
app (Figure 2) you can then
pop in total resistance for
the circuit. Adding up the
SWC switch resistor marked
"Mute" (1210 ohms) plus
"VOL UP" (301 ohms) and finally the 450 ohms you measured between ground and
BCM pin 6 and the number
is 1,961 ohms. Now pop in
your measured B+ value (13
volts) to the calculator along
with the total resistance for
the whole circuit and you
will get 6.6 mA of current
calculated. Now, since you
want to see if a switch or
connection is breaking down
under real working conditions, calculate the voltage
drop that would be at each
Figure 5: Step 1 - Inventory Components / Divide 'Speed' and 'Control'
resistance when a button
1. Single cooling fan motor assembly w/ 2 resistors.
is pressed. How do you do
2. 3 'speed' relays in underhood fuse block. (B.E.C.)
that? Pop in what you know
3. 3 spike suppression diodes built into B.E.C.
in the smart phone's Ohm's
4. 2 'control' relays in a separate dedicated relay block
5. ECM has 2 fan control related outputs
Law app. To estimate a volt6. 2 related grounds and 3 fuses
age drop at the VOL UP but-

December 2016

3

MACS Service Reports



Table of Contents for the Digital Edition of MACS Service Reports - 2016

MACS Service Reports - 2016 - JAN1
MACS Service Reports - 2016 - JAN2
MACS Service Reports - 2016 - JAN3
MACS Service Reports - 2016 - JAN4
MACS Service Reports - 2016 - JAN5
MACS Service Reports - 2016 - JAN6
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MACS Service Reports - 2016 - JAN8
MACS Service Reports - 2016 - FEB1
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MACS Service Reports - 2016 - FEB6
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MACS Service Reports - 2016 - FEB8
MACS Service Reports - 2016 - MAR1
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MACS Service Reports - 2016 - JUN1
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MACS Service Reports - 2016 - JUL1
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MACS Service Reports - 2016 - JUL8
MACS Service Reports - 2016 - AUG1
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MACS Service Reports - 2016 - AUG4
MACS Service Reports - 2016 - AUG5
MACS Service Reports - 2016 - AUG6
MACS Service Reports - 2016 - AUG7
MACS Service Reports - 2016 - AUG8
MACS Service Reports - 2016 - SEP1
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MACS Service Reports - 2016 - SEP3
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MACS Service Reports - 2016 - SEP6
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MACS Service Reports - 2016 - OCT1
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MACS Service Reports - 2016 - OCT7
MACS Service Reports - 2016 - OCT8
MACS Service Reports - 2016 - NOV1
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MACS Service Reports - 2016 - NOV4
MACS Service Reports - 2016 - NOV5
MACS Service Reports - 2016 - NOV6
MACS Service Reports - 2016 - NOV7
MACS Service Reports - 2016 - NOV8
MACS Service Reports - 2016 - DEC1
MACS Service Reports - 2016 - DEC2
MACS Service Reports - 2016 - DEC3
MACS Service Reports - 2016 - DEC4
MACS Service Reports - 2016 - DEC5
MACS Service Reports - 2016 - DEC6
MACS Service Reports - 2016 - DEC7
MACS Service Reports - 2016 - DEC8
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