MACS Service Reports - 2016 - DEC4

20 years ago at a MACS convention. He passed out
tiny crayon boxes and schematics for the techs to
actually learn by doing. I ran into a few during
the class break who expressed disinterest in 'coloring' at their age. I'm 57 and I LOVE to color - with
crayons with my granddaughters AND highlighters
on complex schematic print outs. I like to keep my
colors consistent and make a 'color coding key' on
my schematic print out. I use an orange highlighter
for B+, pink for switched ignition, leaving green for
ground along with blue and yellow as 'wild cards'
for other circuits I encounter. For example, I often
highlight serial data with yellow and use blue for
5-volt sensor supplies.
Figure 3: The tools needed for understanding complex schematics are a set
of colored highlighters and a magnifying glass.

In figure 5's 'inventory of components' there are
2 high wattage resistors within the fan motor assembly. The motor gets voltage direct (no voltage
drop), through one resistor or through both resistors depending on which relay is turned on. It
might also be helpful to divide the circuit in sections like I did - one half of the page appears be
related to controlling a pair of relays in a separate
relay center along with ground bus bars. The other
side of the page contains the three speed control
relays so I marked one side "Speed" and the other
side "Control" to help me determine the logic of

ing / highlighting components and circuits you
can see. Print out the schematic page(s) so you can
use multiple colors of highlighters (Figure 3) to
trace key circuits that are relevant to your diagnostic goal. In this case it was to determine why the
cooling fan motor might not run and why the starter solenoid doesn't seem to activate at times. Color
coding wiring schematics has been a tactic used by
diagnostic pros for many years. Jorge Menchu at
AES Wave first brought it to my attention close to

Figure 6: Step 2 - What are the P & G's? (Powers & Grounds) 1. Fuses F22 (10A), F7 (40A), and F6 (60A) 2. Grounds G102, G100 plus ECM grounds
3. Pin 30 supplied with non-switched 12V all relays EXCEPT Fan Speed Control 2 4. Both control relays & Hi Speed relay have ignition to pin 86 and
switched grounds to pin 85. 5. Medium and low speed relays both have ignition to pin 85 and switched grounds to pin 86.

December 2016

4

MACS Service Reports



Table of Contents for the Digital Edition of MACS Service Reports - 2016

MACS Service Reports - 2016 - JAN1
MACS Service Reports - 2016 - JAN2
MACS Service Reports - 2016 - JAN3
MACS Service Reports - 2016 - JAN4
MACS Service Reports - 2016 - JAN5
MACS Service Reports - 2016 - JAN6
MACS Service Reports - 2016 - JAN7
MACS Service Reports - 2016 - JAN8
MACS Service Reports - 2016 - FEB1
MACS Service Reports - 2016 - FEB2
MACS Service Reports - 2016 - FEB3
MACS Service Reports - 2016 - FEB4
MACS Service Reports - 2016 - FEB5
MACS Service Reports - 2016 - FEB6
MACS Service Reports - 2016 - FEB7
MACS Service Reports - 2016 - FEB8
MACS Service Reports - 2016 - MAR1
MACS Service Reports - 2016 - MAR2
MACS Service Reports - 2016 - MAR3
MACS Service Reports - 2016 - MAR4
MACS Service Reports - 2016 - MAR5
MACS Service Reports - 2016 - MAR6
MACS Service Reports - 2016 - MAR7
MACS Service Reports - 2016 - MAR8
MACS Service Reports - 2016 - APR1
MACS Service Reports - 2016 - APR2
MACS Service Reports - 2016 - APR3
MACS Service Reports - 2016 - APR4
MACS Service Reports - 2016 - APR5
MACS Service Reports - 2016 - APR6
MACS Service Reports - 2016 - APR7
MACS Service Reports - 2016 - APR8
MACS Service Reports - 2016 - MAY1
MACS Service Reports - 2016 - MAY2
MACS Service Reports - 2016 - MAY3
MACS Service Reports - 2016 - MAY4
MACS Service Reports - 2016 - MAY5
MACS Service Reports - 2016 - MAY6
MACS Service Reports - 2016 - MAY7
MACS Service Reports - 2016 - MAY8
MACS Service Reports - 2016 - JUN1
MACS Service Reports - 2016 - JUN2
MACS Service Reports - 2016 - JUN3
MACS Service Reports - 2016 - JUN4
MACS Service Reports - 2016 - JUN5
MACS Service Reports - 2016 - JUN6
MACS Service Reports - 2016 - JUN7
MACS Service Reports - 2016 - JUN8
MACS Service Reports - 2016 - JUL1
MACS Service Reports - 2016 - JUL2
MACS Service Reports - 2016 - JUL3
MACS Service Reports - 2016 - JUL4
MACS Service Reports - 2016 - JUL5
MACS Service Reports - 2016 - JUL6
MACS Service Reports - 2016 - JUL7
MACS Service Reports - 2016 - JUL8
MACS Service Reports - 2016 - AUG1
MACS Service Reports - 2016 - AUG2
MACS Service Reports - 2016 - AUG3
MACS Service Reports - 2016 - AUG4
MACS Service Reports - 2016 - AUG5
MACS Service Reports - 2016 - AUG6
MACS Service Reports - 2016 - AUG7
MACS Service Reports - 2016 - AUG8
MACS Service Reports - 2016 - SEP1
MACS Service Reports - 2016 - SEP2
MACS Service Reports - 2016 - SEP3
MACS Service Reports - 2016 - SEP4
MACS Service Reports - 2016 - SEP5
MACS Service Reports - 2016 - SEP6
MACS Service Reports - 2016 - SEP7
MACS Service Reports - 2016 - SEP8
MACS Service Reports - 2016 - OCT1
MACS Service Reports - 2016 - OCT2
MACS Service Reports - 2016 - OCT3
MACS Service Reports - 2016 - OCT4
MACS Service Reports - 2016 - OCT5
MACS Service Reports - 2016 - OCT6
MACS Service Reports - 2016 - OCT7
MACS Service Reports - 2016 - OCT8
MACS Service Reports - 2016 - NOV1
MACS Service Reports - 2016 - NOV2
MACS Service Reports - 2016 - NOV3
MACS Service Reports - 2016 - NOV4
MACS Service Reports - 2016 - NOV5
MACS Service Reports - 2016 - NOV6
MACS Service Reports - 2016 - NOV7
MACS Service Reports - 2016 - NOV8
MACS Service Reports - 2016 - DEC1
MACS Service Reports - 2016 - DEC2
MACS Service Reports - 2016 - DEC3
MACS Service Reports - 2016 - DEC4
MACS Service Reports - 2016 - DEC5
MACS Service Reports - 2016 - DEC6
MACS Service Reports - 2016 - DEC7
MACS Service Reports - 2016 - DEC8
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