MACS Service Reports - 2016 - DEC6

Figure 8: Step 3b. - Trace Each Control Circuit's Path
ECM Applies Ground on Terminal 41 ONLY = Low Speed Cooling Fan
The ECM's applies ground at terminal 41 to activate control relay 2 which then activates the other control relay. Splice pack / buss bar J131 becomes
grounded and turns on control relay (which does not have any effect on the circuit in this combination) and also supplies a ground to the low speed fan
relay. Two high wattage resistors drop voltage to run the fan at low speed.

December 2016

Dave Hobbs

caution when attempting to activate a driver
circuit by pack probing a module with power or
ground. I personally like to disconnect the modules and back probe harnesses with a fused ammeter or Power Probe. This isn't completely fool
proof, however. (Figure 11) Sometimes the connector you need to get at on a module can't easily be
disconnected to get "F.R.E.D." out of harm's way.
Sometimes you don't even realize you are working
on a "module." (Figure 10) In the case of my brain
freeze on the Sonic, I was trying to repair the higher
priority complaint 1st (the no start / crank condition) while the problem was present. I wanted to
see if I could activate the starter solenoid from the
female spade terminal that the starter relay plugs
into. Basically, bypass the relay. (Figure 10) I first
looked at the schematic to determine which terminal on the fuse / relay center that was. Then
I checked for voltage and resistance to ground to
get a warm fuzzy feeling that I wasn't going to be
probing 12-volts of power into a circuit that would
not like 12-volts hitting it (sensors, grounds, etc.).
There was no voltage present so I checked for resistance to ground. There wasn't any. What? Yeah,

Figure 11: A partial disassembly revealed a multi layered printed circuit
board that was very unforgiving when power was probed in the wrong
terminal during diagnostics. New harness ends had to be spliced into the
vehicle as well to restore the vehicle.

6

MACS Service Reports



Table of Contents for the Digital Edition of MACS Service Reports - 2016

MACS Service Reports - 2016 - JAN1
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