2015 Designer's Notebook - 53

Load Cells & Readouts

Suggested Wrap Angles
Minimum: 40˚
Maximum: 180˚

Tension Sensing Roll Weight
Idler Roll with a Dead Shaft and Live
Roller

Weight per Foot in Pounds
Wall Thickness (in)
Diameter (in)

Steel
Tubing

Aluminum
Tubing

3.0
3.5
4.0
5.0
6.0
7.0
8.0
10.0
12.0
14.0
3.0
3.5
4.0
5.0
6.0
7.0
8.0
10.0
12.0
14.0

.250

.375

.5

1.0

7.3
8.7
10.0
12.7
15.4
18.2
20.7
26.0
32.0
36.0
2.5
3.0
3.4
4.4
5.3
6.3
7.0
9.6

10.5
12.5
14.5
18.5
22.5
26.5
30.5
38.0
46.5
54.0
3.6
4.3
5.0
6.5
7.5
9.0
10.6
14.0

13.3
16.0
18.6
24.0
29.0
34.7
40.0
50.7
61.0
72.0
4.6
5.5
6.5
8.3
10.0
12.0
13.9

21.0
26.7
32.0
42.7
53.4
64.0
74.7
96.0
117.0
150.00

Idler Roll Weight Example
Roller: 4 inch diameter, 1/2 inch wall thickness, steel tubing
Shaft: 1-1/2 inch diameter, steel shaft
Bearings Weight: approximately 5 lb
Total Idler Roll Weight (approx) = roll weight + shaft weight +
bearings weight

18.5

Total = 4' (18.6 lb/ft) + 5' (6 lb/ft) + 5 lb
Total = 109.4 lb

26.0

Therefore, use this number for tension sensor sizing
actual idler roll weight is not known.

Weight per Foot in Pounds
Diameter (in) Weight (lbs) Diameter (in) Weight (lbs)

Steel
Shafting

.50
.75
1.0
1.25
1.5
1.75

.67
1.5
2.7
4.2
6.0
8.2

2.0
2.25
2.5
3.0
3.25
4.0

10.7
13.5
16.7
24.0
28.2
42.7

Load Cells & Readouts

53

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Table of Contents for the Digital Edition of 2015 Designer's Notebook

Table of Contents
2015 Designer's Notebook - Cover1
2015 Designer's Notebook - Cover2
2015 Designer's Notebook - Table of Contents
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2015 Designer's Notebook - Cover3
2015 Designer's Notebook - Cover4
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