TS Specifications and Sizing Specifications Gage Resistance 350 Ω nominal 10 VDC maximum Output Signal 21 mVDC maximum per sensor at full load rating Operating Temperature -30˚C to 80˚C Temperature Effect on Zero 0.02% of rating per ˚C 0.5% of full scale maximum Combined Non-Linearity and Hysteresis Repeatability Deflection at Full Load Protection Class Certification Mating Cable Assembly Mating Connector Only For tensions "upward" in this view, the roll weight is subtracted, i.e. - (W cos Y). 0.2% of full scale maximum 0.41 mm (0.016 inch) maximum Wiring Diagram Sine/Cosine Functions Degrees Sine 0 5 10 15 20 25 30 35 40 45 .0000 .0872 .1736 .2588 .3420 .4226 .5000 .5736 .6428 .7071 IP67 CE Use LCC Cable series 12B220-1 (pin 1 + power; pin 2 + signal; pin 3 - signal; pin 4 - power) Cosine Degrees 1.000 .9962 .9848 .9659 .9397 .9063 .8660 .8192 .7660 .7071 50 55 60 65 70 75 80 85 90 Sine Cosine .7660 .8192 .8660 .9063 .9397 .9659 .9849 .9962 1.000 .6428 .5736 .5000 .4226 .3420 .2588 .1736 .0872 .0000 SIZING-2 Load Cell Application To select the load cell, the total load on the sensing roll must be calculated. This load consists of the tension components in the sensing plane, plus the roll weight components in the sensing plane. The equation for this load is: LOAD = 2T (sin (X/2)) + (W cos Y) This is the total load. But, since tension transients are generally quite large, the "T" should be multiplied by 2, and since there are two sensors supporting this load, the total load is divided by 2. The final equation for load rating required for each sensor is then: L=(4T (sin (X/2)) + (W cos Y)) ÷ 2 To select a load cell, apply this equation and choose a load cell with a load rating greater than L. For example, if the roll weight is 10 lb, the maximum web tension is 25 lb, the angle Y is 35˚, and the wrap angle is 130˚, the resulting load cell rating is: L=(4 (25) (sin (130°/2)) + 10 cos 35°) ÷ 2 L = 49.4 lb Therefore, use two TS-50-SC-EC12, TS-50-FC-EC12, TS-50-PC-EC12, TS-50-SR-EC12, TS-50-FR-EC12 or TS-50-PR-EC12 load cells. SIZING-Single Strand Application To select the load cell, the total load on the sensing roll must be calculated. This load consists of the tension components in the sensing plane, plus the pulley weight components in the sensing plane. The equation for this load is: LOAD = 2T (sin (X/2)) + (W cos Y) This is the total load. But, since tension transients are generally quite large, the "T" should be multiplied by 2. The final equation for load rating required for the sensor is then: L= 4T (sin (X/2)) + (W cos Y) To select a load cell, apply this equation and choose a load cell with a load rating greater than L. For example, if the pulley weight is 1 lb, the maximum web tension is 25 lb, the angle Y is 35˚, and the wrap angle is 130˚, the resulting load cell rating is: L=4 (25) (sin (130°/2)) + 1 cos 35° L = 91.4 lb Therefore, use a TS-150-SW-EC12, TS-150-FW-EC12 or TS-150-PW-EC-12 load cells. Load Cells & Readouts 55 Load Cells & Readouts Excitation Voltage

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