SAMPE Journal - March/April 2016 - 31

Feature Article

Figure 10. Finite element analysis of the test fixture.

Figure 11. Load application fixture.

separately. Since the aim of the test was to obtain
load-strain data and validate the developed numerical
models, the part was only loaded to a pre-defined
level and then unloaded to avoid any failures. Several
strain gauges were attached to different parts of the
fuselage to monitor and recorded the deformation
caused by the load. The recorded strain values were
as expected; with the fuselage experiencing tension
on the top, compression on the bottom and almost no
longitudinal strains on the sides. From the collected
data it was evident that nearly all the accumulated
strain in the loading phase was removed in the
unloading step and loading-unloading strain curves
were overlapping. This verified that no local damage
occurred in the test around the measurement areas.
Digital Image Correlation (DIC) was also used to
record the deformation of a bigger area compared
to the strain gauges. The area covered was a square
300mm x 300mm on the top of the structure.
For further validation of the simulation approach the
SAMPE Journal, Volume 52, No. 2, March/April 2016

full scale test of the prototype was modelled in Abaqus
standard. The experimental set-up was substituted by
MPCs that transferred the load to the structure (Figure
12). When the strain gauge measurements were
compared to local strains predicted by the analysis,
there was a noticeable difference between the top and
the bottom of the cylindrical section as shown in Figure
13. The strains predicted by the model in tension
agreed very well with the experiment; however, the
compressive strains at the bottom were found to be
lower in the simulations. This applied for both the
skin and the ribs. This difference was caused by the
modelling idealisation and application of the load by
MPC constraints. In reality the loads are transferred
differently in the tension and compression sections
of the structure. The compression at the bottom of
the cylinder is applied by all the surfaces coming in
contact with the test fixture plate, while the tensile
loads at the top are transferred mainly through the
ribs bolted to the fixture plate by integrated pins.

31



Table of Contents for the Digital Edition of SAMPE Journal - March/April 2016

Contents
SAMPE Journal - March/April 2016 - Cover1
SAMPE Journal - March/April 2016 - Cover2
SAMPE Journal - March/April 2016 - Contents
SAMPE Journal - March/April 2016 - 2
SAMPE Journal - March/April 2016 - 3
SAMPE Journal - March/April 2016 - 4
SAMPE Journal - March/April 2016 - 5
SAMPE Journal - March/April 2016 - 6
SAMPE Journal - March/April 2016 - 7
SAMPE Journal - March/April 2016 - 8
SAMPE Journal - March/April 2016 - 9
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